How to carry out replacement: Brake Discs 1.4 TDCi Ford Fusion ju2
Disclaimer
Change Ford Fusion ju2 1.4 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on FORD FUSION (JU_) – replacement guide

downloads: 14
Views: 238
Download your free tutorial and fix FORD FUSION (JU_) 1.4 TDCi problems yourself Download for free 1.83 MB Brake Discs for Ford Fusion ju2 Shop now
Leave a comment Open in a new tab
When to replace the Brake Discs on your FORD FUSION
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FORD FUSION (JU_) 1.4 LPG, FORD FUSION (JU_) 1.3, FORD FUSION (JU_) 1.25, FORD FUSION (JU_) 1.6 TDCi, FORD FUSION (JU_) 1.4 TDCi, FORD FUSION (JU_) 1.6, FORD FUSION (JU_) 1.4 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for FUSION (JU_) and other FORD models
How to change Brake disc on Ford Fusion ju2 1.4 TDCi – step-by-step instructions for straightforward car repair Brake disc
How to change Brake disc on Fusion Estate (JU2) – tips for proper car maintenance
Brake disc for Fusion Estate (JU2) Petrol (80 hp)
Simple DIY car repair steps – Replacing Brake disc on Fusion Estate (JU2)
Brake disc for Fusion Estate (JU2) Petrol (100 hp)
Easy tricks to help you to replace Brake disc on Fusion Estate (JU2)
Brake disc for Fusion Estate (JU2) Diesel (68 hp)
Brake disc removal & installation, incredibly easy steps for Fusion Estate (JU2)
Brake disc for Fusion Estate (JU2) Diesel (90 hp)
Changing Brake disc on Fusion Estate (JU2) – tips for first time repair
Brake disc for Fusion Estate (JU2) Petrol (75 hp)
Main steps for Brake disc replacement on Fusion Estate (JU2)
Brake disc for Fusion Estate (JU2) Petrol (60 hp)
How to change Brake disc on Fusion Estate (JU2) – tips for proper car maintenance
Brake disc for Fusion Estate (JU2) Petrol/Petroleum Gas (LPG) (80 hp)
Tools
Replacement: brake discs – FORD FUSION (JU_). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7
Wheel impact socket #19
Brake caliper wind back tool
Ratchet wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – FORD FUSION (JU_). AUTODOC recommends:
  • Replace the brake disks on the car FORD FUSION (JU_) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – FORD FUSION (JU_). Recommended sequence of steps:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on Ford Fusion ju2 2002 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace FORD FUSION (JU_) 1.4 TDCi 2003 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. FORD FUSION (JU_)
  3. Step 6
    Ford Fusion ju2 1.4 2004 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Discs on FORD FUSION (JU_) 1.6 TDCi 2005 by yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  5. Step 8
    How to remove FORD FUSION 1.25 2006 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a nylon cleaning brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FORD FUSION (JU_). After applying the spray, wait a few minutes.
  6. Step 9
    How to replace Brake Discs on FORD FUSION (JU_) 2007: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Ford Fusion ju2 1.3 2008 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 11
    Need to know how to renew Brake Discs on FORD FUSION 2009? This free workshop manual will help you to do it yourself
    Pull aside the brake caliper retaining spring. Use a crowbar.
  9. Step 12
    Changing of Brake Discs on Ford Fusion ju2 2010 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – FORD FUSION (JU_). Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 13
    FORD FUSION 1.4 Brake Discs replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 14
    Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
    Step 15
    Replacing Brake Discs on Ford Fusion ju2 2012 1.4 TDCi by yourself
    Remove the brake disc.
  12. Step 16
    FUSION (JU_) 1.25 2002 Brake Discs DIY replacement workshop manual
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  13. Step 17
    How to change Brake Discs on FORD FUSION (JU_) 2003 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FORD FUSION (JU_). After applying the spray, wait a few minutes.
  14. Step 18
    Step-by-step recommendations for DIY replacement Ford Fusion ju2 2004 1.25 Brake Discs
    Remove anti-corrosion grease from the new brake disk. Use all-purpose cleaning spray.
  15. Step 19
    DIY replacement of Brake Discs on FORD FUSION (JU_) 1.6 2005 is not an issue anymore with our step-by-step tutorial
    Install the brake disc.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the FORD Fusion Estate (JU2) model.

Browse tyres

Popular maintenance tutorials for Ford Fusion ju2

More manuals for Ford Fusion ju2

Complete guides for changing the Brake rotors on different FORD FUSION models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
FORD FUSION (JU_) Brake Discs replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY FORD FUSION (JU_) Brake Discs replacement - online guide
Tips & tricks for your FORD FUSION (JU_)
View more
  • How to change Brake rotors on FORD FUSION (JU_) 1.6 - replacement tricks
    DIY brake caliper restoration | AUTODOC tips
    558K views
    Published on: 02/06/2022
  • Changing Brake disc Ford Fusion ju2 1.4 TDCi - Replacement Tips
    5 tools that make car repair incredibly simple | AUTODOC tips
    36K views
    Published on: 25/01/2024
  • Maintenance Hacks - FORD FUSION (JU_) 1.4 Brake disc kit replacement guide
    Checking the starter without removing it | AUTODOC tips
    19K views
    Published on: 01/12/2020
  • Replace Disc brake set on Ford Fusion ju2 - free video tips
    Top 6 products for enhancing your car | AUTODOC tips
    3K views
    Published on: 18/11/2021

Most commonly replaced car parts on FORD FUSION

Professional manuals for the most common FORD models