How to carry out replacement: EGR Valve 1.8 TDCi Ford C-Max DM2
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Change Ford C-Max DM2 1.8 TDCi EGR Valve yourself – manuals and video tutorials

How to change EGR valve on FORD C-MAX (DM2) – replacement guide

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Download your free tutorial and fix FORD C-MAX (DM2) 2.0 LPG problems yourself Download for free 1.29 MB EGR Valve for Ford C-Max DM2 Shop now
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Important!
This replacement procedure can be used for:
FORD C-MAX (DM2) 1.6 TDCi, FORD C-MAX (DM2) 1.6 TDCi, FORD C-MAX (DM2) 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – EGR Valve for C-MAX (DM2) and other FORD models
How to change EGR valve on Ford C-Max DM2 1.8 TDCi – step-by-step instructions for straightforward car repair EGR valve
How to change EGR valve on C-Max (DM2) – tips for proper car maintenance
EGR valve for C-Max (DM2) Diesel (101 hp)
Simple DIY car repair steps – Replacing EGR valve on C-Max (DM2)
EGR valve for C-Max (DM2) Diesel (90 hp)
Easy tricks to help you to replace EGR valve on C-Max (DM2)
EGR valve for C-Max (DM2) Diesel (109 hp)
Tools
Replacement: EGR valve – FORD C-MAX (DM2). Tools you'll need:
All-purpose cleaning spray
Electronic spray
Sealant
Torque wrench
Drive socket # 8
Ratchet wrench
Clic-R collar pliers
Fender cover
Buy tools
Replacement: EGR valve – FORD C-MAX (DM2). AUTODOC recommends:
  • Сlear the trouble code from the electronic control unit after replacing the EGR valve.
  • All work should be done with the engine stopped.
Replacement: EGR valve – FORD C-MAX (DM2). Recommended sequence of steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change EGR Valve on Ford C-Max DM2 2007 - free PDF and video manuals
    Remove the engine cover.
    AUTODOC recommends:
    Replacement: EGR valve – FORD C-MAX (DM2). Do not use excessive force when removing the part as this may damage it.
  2. Step 4
    How to replace FORD C-MAX (DM2) 1.8 TDCi 2008 EGR Valve - step-by-step manuals and video guides
    Clean the EGR valve. Use all-purpose cleaning spray.
  3. Step 5
    Ford C-Max DM2 1.6 TDCi 2009 EGR Valve replacement: free workshop manuals
    Detach the EGR valve connector.
  4. Step 6
    Changing EGR Valve on FORD C-MAX (DM2) 1.6 2010 by yourself
    Remove the EGR valve hose clamp. Use clic-R collar pliers.
  5. Step 7
    How to remove FORD C-MAX 1.8 2007 EGR Valve - online easy-to-follow instructions
    Detach the EGR valve hose.
  6. Step 8
    How to replace EGR Valve on FORD C-MAX (DM2) 2008: download PDF manuals and video instructions
    Unscrew the EGR valve fasteners. Use a drive socket #8. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: EGR Valve replacement on Ford C-Max DM2 2.0 2009 - download illustrated guide
    Remove the EGR valve.
  8. Step 10
    Need to know how to renew EGR Valve on FORD C-MAX 2010? This free workshop manual will help you to do it yourself
    Clean the EGR valve mounting seat. Use all-purpose cleaning spray.
  9. Step 11
    Changing of EGR Valve on Ford C-Max DM2 2007 won't be an issue if you follow this illustrated step-by-step guide
    Treat the EGR valve fasteners. Use a sealant.
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