How to carry out replacement: Track Rod End 2.4 Volvo s60 1
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Change Volvo s60 1 D5 Track Rod End yourself – manuals and video tutorials

How to change track rod end on VOLVO S60 I (384) – replacement guide

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Important!
This replacement procedure can be used for:
VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 T, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 T AWD, VOLVO S60 I (384) 2.0 T, VOLVO S60 I (384) 2.4 Bifuel (CNG), VOLVO S60 I (384) R 2,5 T AWD, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.5 T, VOLVO S60 I (384) 2.5 T AWD, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4 Bifuel (LPG), VOLVO S60 I (384) 2.4 CDI, VOLVO S60 I (384) T5 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Track Rod End for S60 I (384) and other VOLVO models
How to change Track rod end on Volvo s60 1 2.4 – step-by-step instructions for straightforward car repair Track rod end
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Simple DIY car repair steps – Replacing Track rod end on S60 I (P24, 384)
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Easy tricks to help you to replace Track rod end on S60 I (P24, 384)
Track rod end for S60 I (P24, 384) Petrol (200 hp)
Track rod end removal & installation, incredibly easy steps for S60 I (P24, 384)
Track rod end for S60 I (P24, 384) Petrol (250 hp)
Changing Track rod end on S60 I (P24, 384) – tips for first time repair
Track rod end for S60 I (P24, 384) Diesel (163 hp)
Main steps for Track rod end replacement on S60 I (P24, 384)
Track rod end for S60 I (P24, 384) Petrol (200 hp)
How to change Track rod end on S60 I (P24, 384) – tips for proper car maintenance
Track rod end for S60 I (P24, 384) Petrol (180 hp)
Simple DIY car repair steps – Replacing Track rod end on S60 I (P24, 384)
Track rod end for S60 I (P24, 384) Petrol/Natural Gas (CNG) (140 hp)
Easy tricks to help you to replace Track rod end on S60 I (P24, 384)
Track rod end for S60 I (P24, 384) Petrol (300 hp)
Tools
Replacement: track rod end – VOLVO S60 I. Tools you might need:
Wire brush
Brake cleaner
Copper grease
Combination spanner #18
Combination spanner #19
Combination spanner #22
Drive socket # 18
Wheel impact socket #19
Torque wrench
Vernier caliper
Locking pliers
Tap wrench
Wheel chock
Buy tools
Replacement: track rod end – VOLVO S60 I. Tip from AUTODOC:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • During the installation process, use only new bolts and nuts.
  • Please note: all work on the car – VOLVO S60 I – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Track Rod End on Volvo s60 1 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VOLVO S60 I (384) 2.4 2001 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Volvo s60 1 D5 2002 Track Rod End replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VOLVO S60 I
  4. Step 5
    Changing Track Rod End on VOLVO S60 I (384) 4.0 T5 2003 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VOLVO S60 2.4 D 2004 Track Rod End - online easy-to-follow instructions
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Track Rod End on VOLVO S60 I (384) 2005: download PDF manuals and video instructions
    Unscrew the end fastening nut to the steering knuckle. Use a combination spanner #18. Use a drive socket #18. Use a tap wrench. Use locking pliers.
  7. Step 8
    How hard is it to do yourself: Track Rod End replacement on Volvo s60 1 2.0 T 2006 - download illustrated guide
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  8. Step 9
    Need to know how to renew Track Rod End on VOLVO S60 2007? This free workshop manual will help you to do it yourself
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #19. Use a combination spanner #22.
  9. Step 10
    Changing of Track Rod End on Volvo s60 1 2008 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the tie rod end from the steering knuckle.
  10. Step 11
    VOLVO S60 D5 Track Rod End replacement: online guides and video tutorials
    Screw the end out of the tie rod.
  11. Step 12
    Replacing Track Rod End on Volvo s60 1 2010 2.4 by yourself
    Treat the threaded part of the tie rod. Use copper grease.
  12. Step 13
    S60 I (384) 2.4 D 2000 Track Rod End DIY replacement workshop manual
    Screw on a new tie rod end.
    Replacement: track rod end – VOLVO S60 I. Professionals recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
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