How to carry out replacement: Brake Pads 1.6 16V Zafira A
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Change Zafira A 2.2 16V Brake Pads yourself – manuals and video tutorials

How to change rear brake pads on VAUXHALL Zafira Mk I (A) (T98) – replacement guide

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When to replace the Brake Pads on your VAUXHALL ZAFIRA
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VAUXHALL Zafira Mk I (A) (T98) 1.8 Dualfuel, VAUXHALL Zafira Mk I (A) (T98) 1.8 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 DI 16V, VAUXHALL Zafira Mk I (A) (T98) 1.8 16V, VAUXHALL Zafira Mk I (A) (T98) 2.2 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 DTI 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo, VAUXHALL Zafira Mk I (A) (T98) 2.0 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for Zafira Mk I (A) (T98) and other VAUXHALL models
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Tools
Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
Drive socket # 11
Drive socket # 13
Combination spanner #11
Combination spanner #13
Combination spanner #17
Wheel impact socket #17
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Brake bleeder kit
Brake hose clip
Crow bar
Wheel chock
Buy tools
Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Pads on Zafira A 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Zafira A 2.0 DTI 16V 2000 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo 2001 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VAUXHALL ZAFIRA 1.6 CNG 2002 Brake Pads - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 8
    How to replace Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2003: download PDF manuals and video instructions
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). After applying the spray, wait a few minutes.
  7. Step 9
    How hard is it to do yourself: Brake Pads replacement on Zafira A 1.8 Dualfuel 2004 - download illustrated guide
    Clamp the brake hose off using a brake hose clamp.
  8. Step 10
    Need to know how to renew Brake Pads on VAUXHALL ZAFIRA 2005? This free workshop manual will help you to do it yourself
    Unscrew the brake hose from the brake caliper. Use a combination spanner #11.
  9. Step 11
    Changing of Brake Pads on Zafira A 1998 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the brake hose.
  10. Step 12
    VAUXHALL ZAFIRA 2.2 16V Brake Pads replacement: online guides and video tutorials
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  11. Step 13
    Replacing Brake Pads on Zafira A 2000 1.6 16V by yourself
    Spread the brake pads. Use a crowbar.
  12. Step 14
    Zafira Mk I (A) (T98) 1.6 CNG 2001 Brake Pads DIY replacement workshop manual
    Remove the brake caliper. Use a crowbar.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  13. Step 15
    How to change Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2002 - tips and tricks
    Remove the brake pads. Use a crowbar.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Professionals recommend:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  14. Step 16
    Step-by-step recommendations for DIY replacement Zafira A 2003 1.6 CNG Brake Pads
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). After applying the spray, wait a few minutes.
  15. Step 17
    DIY replacement of Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 1.8 16V 2004 is not an issue anymore with our step-by-step tutorial
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Tip from AUTODOC:
    Make sure the disc surface is clean before installing the pads.
  16. Step 18
    How to change Brake Pads on Zafira A 1998 - free PDF and video manuals
    Install new brake pads.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC experts recommend:
    Make sure the pads are installed with linings facing the disc.
  17. Step 19
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Brake Pads - step-by-step manuals and video guides
    Treat the brake caliper piston. Use a brake cleaner.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Tip:
    After applying the spray, wait a few minutes.
  18. Step 20
    Zafira A 2.0 DTI 16V 2000 Brake Pads replacement: free workshop manuals
    Press in the brake caliper piston. Use brake caliper wind back tool.
  19. Step 21
    Changing Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo 2001 by yourself
    Install the brake caliper and fix it.
  20. Step 22
    How to remove VAUXHALL ZAFIRA 1.6 CNG 2002 Brake Pads - online easy-to-follow instructions
    Tighten the brake caliper fasteners. Use a combination spanner #17. Use a drive socket #13. Use a torque wrench. Tighten it to 25 Nm torque.
  21. Step 23
    How to replace Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2003: download PDF manuals and video instructions
    Treat the brake hose. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). After applying the spray, wait a few minutes.
  22. Step 24
    How hard is it to do yourself: Brake Pads replacement on Zafira A 1.8 Dualfuel 2004 - download illustrated guide
    Attach the brake hose.
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