How to carry out replacement: Brake Pads 1.6 16V Zafira A
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Change Zafira A 2.2 16V Brake Pads yourself – manuals and video tutorials

How to change front brake pads on VAUXHALL Zafira Mk I (A) (T98) – replacement guide

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When to replace the Brake Pads on your VAUXHALL ZAFIRA
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VAUXHALL Zafira Mk I (A) (T98) 1.6 CNG, VAUXHALL Zafira Mk I (A) (T98) 2.0 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for Zafira Mk I (A) (T98) and other VAUXHALL models
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Tools
Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Anti-squeal paste
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Pliers
Wheel chock
Buy tools
Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC experts recommend:
  • Replace the brake disks on the car VAUXHALL ZAFIRA Mk I (A) (F75) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – VAUXHALL ZAFIRA Mk I (A) (F75) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Pads on Zafira A 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Zafira A 2.0 DTI 16V 2000 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo 2001 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VAUXHALL ZAFIRA 1.6 CNG 2002 Brake Pads - online easy-to-follow instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  6. Step 8
    How to replace Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2003: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 10
    How hard is it to do yourself: Brake Pads replacement on Zafira A 1.8 Dualfuel 2004 - download illustrated guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  8. Step 11
    Need to know how to renew Brake Pads on VAUXHALL ZAFIRA 2005? This free workshop manual will help you to do it yourself
    Spread the brake pads. Use a crowbar.
  9. Step 12
    Changing of Brake Pads on Zafira A 1998 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 13
    VAUXHALL ZAFIRA 2.2 16V Brake Pads replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 14
    Replacing Brake Pads on Zafira A 2000 1.6 16V by yourself
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). After applying the spray, wait a few minutes.
  12. Step 15
    Zafira Mk I (A) (T98) 1.6 CNG 2001 Brake Pads DIY replacement workshop manual
    Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
    Replacement: brake pads – VAUXHALL ZAFIRA Mk I (A) (F75). Tip:
    After applying the spray, wait a few minutes.
  13. Step 16
    How to change Brake Pads on VAUXHALL Zafira Mk I (A) (T98) 2002 - tips and tricks
    Press in the brake caliper piston. Use brake caliper wind back tool.
  14. Step 17
    Step-by-step recommendations for DIY replacement Zafira A 2003 1.6 CNG Brake Pads
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    AUTODOC recommends:
    Make sure the disc surface is clean before installing the pads.
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