How to carry out replacement: Brake Calipers 1.6 16V Zafira A
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Change Zafira A 2.2 16V Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on VAUXHALL Zafira Mk I (A) (T98) – replacement guide

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When to replace the Brake Calipers on your VAUXHALL ZAFIRA
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VAUXHALL Zafira Mk I (A) (T98) 1.8 Dualfuel, VAUXHALL Zafira Mk I (A) (T98) 1.6 16V, VAUXHALL Zafira Mk I (A) (T98) 1.8 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 DI 16V, VAUXHALL Zafira Mk I (A) (T98) 1.8 16V, VAUXHALL Zafira Mk I (A) (T98) 2.2 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 DTI 16V, VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo, VAUXHALL Zafira Mk I (A) (T98) 2.0, VAUXHALL Zafira Mk I (A) (T98) 1.6 CNG, VAUXHALL Zafira Mk I (A) (T98) 1.6 Dualfuel … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for Zafira Mk I (A) (T98) and other VAUXHALL models
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Tools
Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). Tools you need:
Wire brush
Brake cleaner
Copper grease
Combination spanner #8
Combination spanner #11
Drive socket # 8
Drive socket # 11
HEX bit no.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Fluid container
Brake bleeder kit
Brake hose clip
Crow bar
Wheel chock
Buy tools
Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). Tip from AUTODOC experts:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). Recommended sequence of steps:
  1. Step 1
    How to change Brake Calipers on Zafira A 1998 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Zafira A 2.0 DTI 16V 2000 Brake Calipers replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Changing Brake Calipers on VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo 2001 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VAUXHALL ZAFIRA Mk I (A) (F75)
  5. Step 6
    How to remove VAUXHALL ZAFIRA 1.6 CNG 2002 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on VAUXHALL Zafira Mk I (A) (T98) 2003: download PDF manuals and video instructions
    Put a container for gathering brake fluid beneath.
  7. Step 8
    How hard is it to do yourself: Brake Calipers replacement on Zafira A 1.8 Dualfuel 2004 - download illustrated guide
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.
    Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC recommends:
    After applying the spray, wait a few minutes.
  8. Step 9
    Need to know how to renew Brake Calipers on VAUXHALL ZAFIRA 2005? This free workshop manual will help you to do it yourself
    Clamp the brake hose off using a brake hose clamp.
  9. Step 10
    Changing of Brake Calipers on Zafira A 1998 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake hose from the brake caliper. Use a drive socket #11. Use a ratchet wrench.
  10. Step 11
    VAUXHALL ZAFIRA 2.2 16V Brake Calipers replacement: online guides and video tutorials
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  11. Step 12
    Replacing Brake Calipers on Zafira A 2000 1.6 16V by yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  12. Step 13
    Zafira Mk I (A) (T98) 1.6 CNG 2001 Brake Calipers DIY replacement workshop manual
    Spread the brake pads. Use a crowbar.
  13. Step 14
    How to change Brake Calipers on VAUXHALL Zafira Mk I (A) (T98) 2002 - tips and tricks
    Pull aside the brake caliper retaining spring. Use a crowbar.
  14. Step 15
    Step-by-step recommendations for DIY replacement Zafira A 2003 1.6 CNG Brake Calipers
    Unscrew the brake hose from the brake caliper. Use a drive socket #11.
  15. Step 16
    DIY replacement of Brake Calipers on VAUXHALL Zafira Mk I (A) (T98) 1.8 16V 2004 is not an issue anymore with our step-by-step tutorial
    Disconnect the brake hose.
  16. Step 17
    How to change Brake Calipers on Zafira A 1998 - free PDF and video manuals
    Remove the brake caliper.
    Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). AUTODOC experts recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.
  17. Step 18
    How to replace VAUXHALL Zafira Mk I (A) (T98) 1.6 16V 1999 Brake Calipers - step-by-step manuals and video guides
    Remove the brake pads.
  18. Step 19
    Zafira A 2.0 DTI 16V 2000 Brake Calipers replacement: free workshop manuals
    Treat the brake hose. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). After applying the spray, wait a few minutes.
  19. Step 20
    Changing Brake Calipers on VAUXHALL Zafira Mk I (A) (T98) 2.0 GSI Turbo 2001 by yourself
    Install the brake pads.
    Replacement: brake caliper – VAUXHALL ZAFIRA Mk I (A) (F75). Professionals recommend:
    If going to use the old brake pads, clean them.
  20. Step 21
    How to remove VAUXHALL ZAFIRA 1.6 CNG 2002 Brake Calipers - online easy-to-follow instructions
    Install the brake caliper and fix it. Use HEX No.H7. Use a ratchet wrench.
  21. Step 22
    How to replace Brake Calipers on VAUXHALL Zafira Mk I (A) (T98) 2003: download PDF manuals and video instructions
    Install and fix the brake hose into a new caliper. Use a drive socket #11. Use a ratchet wrench.
  22. Step 23
    How hard is it to do yourself: Brake Calipers replacement on Zafira A 1.8 Dualfuel 2004 - download illustrated guide
    Snap the brake caliper retaining spring back into place. Use a crowbar.
  23. Step 24
    Need to know how to renew Brake Calipers on VAUXHALL ZAFIRA 2005? This free workshop manual will help you to do it yourself
    Tighten the brake hose fastener. Use a combination spanner #11. Use a torque wrench. Tighten it to 40 Nm torque.
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