Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
VW SHARAN (7M8, 7M9, 7M6) 1.9 TDI, VW SHARAN (7M8, 7M9, 7M6) 2.0, VW SHARAN (7M8, 7M9, 7M6) 2.8 VR6, VW SHARAN (7M8, 7M9, 7M6) 2.8 VR6 Syncro, VW SHARAN (7M8, 7M9, 7M6) 1.9 TDI, VW SHARAN (7M8, 7M9, 7M6) 1.8 T 20V, VW SHARAN (7M8, 7M9, 7M6) 1.9 TDI, VW SHARAN (7M8, 7M9, 7M6) 1.9 TDI, VW SHARAN (7M8, 7M9, 7M6) 2.0 TDI, VW SHARAN (7M8, 7M9, 7M6) 2.0 LPG … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs on VW SHARAN 1 [TUTORIAL AUTODOC]

All the parts you need to replace – Brake Discs for SHARAN (7M8, 7M9, 7M6) and other VW models

Alternative products

Brake disc

82B0020 RIDEX Brake disc

16,20 GBP

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C4W005ABE ABE Brake disc

17,45 GBP

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SKFO-2019 STARK Brake disc

18,44 GBP

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F1581P LPR Brake disc

20,06 GBP

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BG3026 DELPHI Brake disc

21,84 GBP

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BDC4627 QUINTON HAZELL Brake disc

22,95 GBP

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BAR10223 Barum Brake disc

23,91 GBP

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0 986 478 421 BOSCH Brake disc

28,03 GBP

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24.0110-0223.1 ATE Brake disc

31,05 GBP

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92074300 TEXTAR Brake disc

31,58 GBP

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Replacement: brake discs – VW Sharan 1. List of the tools you'll need:

                      Wire brush
                    
                      Nylon cleaning brush
                    
                      WD-40 spray
                    
                      Electronic spray
                    
                      All-purpose cleaning spray
                    
                      Brake cleaner 
                    
                      Anti-squeal paste
                    
                      Ceramic grease
                    
                      Torque wrench
                    
                      Combination spanner #15
                    
                      Drive socket # 13
                    
                      Drive socket # 18
                    
                      HEX bit no.H6
                    
                      Wheel impact socket #19
                    
                      Ratchet wrench
                    
                      Brake caliper wind back tool
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

AUTODOC recommends:

Replace the brake disks on the car VW Sharan 1 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – VW Sharan 1 – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the car.

Replacement: brake discs – VW Sharan 1. Tip:
If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. VW Sharan 1
Step 6

Remove the wheel.
Step 7

Clean the brake pad wear sensor plug. Use a nylon cleaning brush. Use all-purpose cleaning spray.
Step 8

Detach the connector of the brake pad wear sensor.
Step 9

Clean the brake caliper retaining spring. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – VW Sharan 1. After applying the spray, wait a few minutes.
Step 10

Detach the brake caliper retaining spring. Use a crowbar.
Step 11

Clean the brake caliper fasteners. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 12

Unscrew the brake caliper fasteners. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
Step 13

Remove the fastening bolts.
Step 14

Remove the brake caliper. Use a crowbar.

Replacement: brake discs – VW Sharan 1. Tip from AUTODOC:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 15

Remove the brake pads.
Step 16

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 17

Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench.
Step 18

Remove the fastening bolts.
Step 19

Remove the caliper bracket.
Step 20

Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
Step 21

Unscrew the brake disc fastening. Use HEX No.H6. Use a ratchet wrench.
Step 22

Remove the fastening bolt.
Step 23

Remove the brake disc.
Step 24

Clean the hub. Use a wire brush. Use all-purpose cleaning spray.
Step 25

Treat the contacting surface. Use ceramic grease.
Step 26

Install the brake disc.
Step 27

Install the fastening bolt.
Step 28

Tighten the brake disc fastening. Use HEX No.H6. Use a torque wrench. Tighten it to 10 Nm torque.
Step 29

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 30

Install the brake caliper bracket.
Step 31

Install the fastening bolts.
Step 32

Tighten the brake caliper bracket fasteners. Use a drive socket #18. Use a torque wrench. Tighten it to 110 nm torque.
Step 33

Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – VW Sharan 1. After applying the spray, wait a few minutes.
Step 34

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 35

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

AUTODOC recommends:
Make sure the disc surface is clean before installing the pads.
Step 36

Install the brake pads.
Step 37

Install the brake caliper and fix it.
Step 38

Install the fastening bolts.
Step 39

Tighten the brake caliper fasteners. Use a combination spanner #15. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
Step 40

Treat the brake pad wear sensor plug. Use dielectric grease.
Step 41

Attach the connector of the brake pad wear sensor.
Step 42

Install the brake caliper retaining spring. Use a crowbar.
Step 43

Treat the surface where the brake disc contacts the wheel rim. Use ceramic grease.
Step 44

Clean the brake disk surface. Use a brake cleaner.

Replacement: brake discs – VW Sharan 1. AUTODOC experts recommend:
After applying the spray, wait a few minutes.
Step 45

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VW Sharan 1
Step 46

Screw in the wheel bolts. Use wheel impact socket #19.
Step 47

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 170 Nm torque.
Step 48

Remove the jacks and chocks.

Replacement: brake discs – VW Sharan 1. Tip from AUTODOC experts:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Check the brake fluid level in the expansion tank and refill if necessary.
Step 49

Tighten the brake fluid reservoir cap. Close the hood.

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