How to carry out replacement: Brake Discs 2.0 HDI 110 Peugeot 406 Estate
Disclaimer
Change Peugeot 406 Estate 2.0 HDI 110 Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on PEUGEOT 406 Estate – replacement guide

downloads: 1
Views: 10
Download your free tutorial and fix PEUGEOT 406 Break (8E/F) 3.0 V6 problems yourself Download for free 1.82 MB Brake Discs for Peugeot 406 Estate Shop now
Leave a comment Open in a new tab
When to replace the Brake Discs on your PEUGEOT 406
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
PEUGEOT 406 Break (8E/F) 2.1 TD 12V, PEUGEOT 406 Break (8E/F) 2.0 Turbo, PEUGEOT 406 Break (8E/F) 2.0 16V, PEUGEOT 406 Break (8E/F) 3.0 24V, PEUGEOT 406 Break (8E/F) 2.0 HDI 110, PEUGEOT 406 Break (8E/F) 2.0 HDI 90, PEUGEOT 406 Break (8E/F) 2.0 16V, PEUGEOT 406 Break (8E/F) 3.0 V6, PEUGEOT 406 Break (8E/F) 2.2, PEUGEOT 406 Break (8E/F) 1.8 16V, PEUGEOT 406 Break (8E/F) 2.0 16V, PEUGEOT 406 Break (8E/F) 2.2 HDI, PEUGEOT 406 Break (8E/F) 2.0 16V HPi, PEUGEOT 406 Break (8E/F) 2.0 HDi 110, PEUGEOT 406 Break (8E/F) 2.0, PEUGEOT 406 Break (8E/F) 1.8 BiFuel … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for 406 Break (8E/F) and other PEUGEOT models
How to change Brake disc on Peugeot 406 Estate 2.0 HDI 110 – step-by-step instructions for straightforward car repair Brake disc
How to change Brake disc on 406 Estate – tips for proper car maintenance
Brake disc for 406 Estate Diesel (109 hp)
Simple DIY car repair steps – Replacing Brake disc on 406 Estate
Brake disc for 406 Estate Petrol (147 hp)
Easy tricks to help you to replace Brake disc on 406 Estate
Brake disc for 406 Estate Petrol (132 hp)
Brake disc removal & installation, incredibly easy steps for 406 Estate
Brake disc for 406 Estate Petrol (190 hp)
Changing Brake disc on 406 Estate – tips for first time repair
Brake disc for 406 Estate Diesel (109 hp)
Main steps for Brake disc replacement on 406 Estate
Brake disc for 406 Estate Diesel (90 hp)
How to change Brake disc on 406 Estate – tips for proper car maintenance
Brake disc for 406 Estate Petrol (135 hp)
Simple DIY car repair steps – Replacing Brake disc on 406 Estate
Brake disc for 406 Estate Petrol (207 hp)
Easy tricks to help you to replace Brake disc on 406 Estate
Brake disc for 406 Estate Petrol (158 hp)
Tools
Replacement: brake discs – PEUGEOT 406 Break (8E/F). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Sealant
Copper grease
High-temperature ceramic grease
HEX bit no.H7
Drive socket # 16
Torx bit T30
Wheel impact socket #19
Ratchet wrench
Torque wrench
Round-nose pliers
Hammer
Pin punch
Flat Screwdriver
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car PEUGEOT 406 Break (8E/F) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – PEUGEOT 406 Break (8E/F) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on Peugeot 406 Estate 1996 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    How to replace PEUGEOT 406 Break (8E/F) 2.0 HDI 110 1997 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. PEUGEOT 406 Break (8E/F)
  3. Step 6
    Peugeot 406 Estate 2.0 16V 1998 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Discs on PEUGEOT 406 Break (8E/F) 2.0 HDI 90 1999 by yourself
    Remove the retaining springs of the brake pads. Use round-nose pliers.
  5. Step 8
    How to remove PEUGEOT 406 2.2 2000 Brake Discs - online easy-to-follow instructions
    Remove the brake pads retaining clips. Use a pin punch. Use a hammer.
  6. Step 9
    Spread the brake pads. Use a crowbar.
    Step 10
    How to replace Brake Discs on PEUGEOT 406 Break (8E/F) 2001: download PDF manuals and video instructions
    Remove the brake pads. Use a crowbar.
  7. Step 11
    How hard is it to do yourself: Brake Discs replacement on Peugeot 406 Estate 2.0 HDi 110 2002 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  8. Step 12
    Need to know how to renew Brake Discs on PEUGEOT 406 2003? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fasteners. Use HEX No.H7. Use a drive socket #16. Use a ratchet wrench.
  9. Step 13
    Changing of Brake Discs on Peugeot 406 Estate 2004 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fastening bolts.
  10. Step 14
    PEUGEOT 406 2.0 HDI 110 Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – PEUGEOT 406 Break (8E/F). Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Step 15
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
    Step 16
    Replacing Brake Discs on Peugeot 406 Estate 1997 2.0 HDI 110 by yourself
    Unscrew the brake disc fasteners. Use Torx T30. Use a ratchet wrench.
  12. Step 17
    406 Break (8E/F) 2.2 1998 Brake Discs DIY replacement workshop manual
    Remove the brake disc.
  13. Step 18
    How to change Brake Discs on PEUGEOT 406 Break (8E/F) 1999 - tips and tricks
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  14. Step 19
    Step-by-step recommendations for DIY replacement Peugeot 406 Estate 2000 2.2 Brake Discs
    Install the brake disc.
  15. Step 20
    DIY replacement of Brake Discs on PEUGEOT 406 Break (8E/F) 1.8 16V 2001 is not an issue anymore with our step-by-step tutorial
    Tighten the brake disc fasteners. Use Torx T30. Use a torque wrench. Tighten it to 10 Nm torque.
  16. Step 21
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 22
    How to change Brake Discs on Peugeot 406 Estate 1996 - free PDF and video manuals
    Treat the fastening bolts. Use a sealant.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the PEUGEOT 406 Estate model.

Browse tyres

Popular maintenance tutorials for Peugeot 406 Estate

More manuals for Peugeot 406 Estate

Complete guides for changing the Brake rotors on different PEUGEOT 406 models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
PEUGEOT 406 Break (8E/F) Brake Discs replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY PEUGEOT 406 Break (8E/F) Brake Discs replacement - online guide
Tips & tricks for your PEUGEOT 406 Break (8E/F)
View more
  • How to change Brake rotors on PEUGEOT 406 Break (8E/F) 1.8 16V - replacement tricks
    How to wash your car in winter | AUTODOC tips
    3K views
    Published on: 31/01/2024
  • Changing Brake disc Peugeot 406 Estate 2.0 HDI 110 - Replacement Tips
    DIY valve cover restoration | AUTODOC tips
    6K views
    Published on: 29/06/2023
  • Maintenance Hacks - PEUGEOT 406 Break (8E/F) 2.0 16V Brake disc kit replacement guide
    What to do if the airbag light is on | AUTODOC tips
    5K views
    Published on: 10/04/2023
  • Replace Disc brake set on Peugeot 406 Estate - free video tips
    How to prevent car windows from fogging up | AUTODOC tips
    12K views
    Published on: 04/02/2021

Most commonly replaced car parts on PEUGEOT 406

Professional manuals for the most common PEUGEOT models