How to carry out replacement: Brake Discs 1.6 TDCi FORD Focus Mk2 Kasten / Kombi
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Change FORD Focus Mk2 Kasten / Kombi 1.6 Ti-VCT Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on FORD Focus Mk2 Box Body / Estate – replacement guide

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When to replace the Brake Discs on your FORD FOCUS
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FORD Focus Mk2 Box Body / Estate 1.4, FORD Focus Mk2 Box Body / Estate 1.6 TDCi, FORD Focus Mk2 Box Body / Estate 1.6, FORD Focus Mk2 Box Body / Estate 1.6 Ti-VCT, FORD Focus Mk2 Box Body / Estate 1.6 TDCi, FORD Focus Mk2 Box Body / Estate 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Focus Mk2 Box Body / Estate and other FORD models
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Tools
Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Brake caliper guide pins grease
Copper grease
Drive socket # 13
HEX bit no.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Tip from AUTODOC:
  • Replace the brake disks on the car FORD Focus Mk2 Kasten / Kombi in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Warning! Shut down the engine before starting any work – FORD Focus Mk2 Kasten / Kombi.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on FORD Focus Mk2 Kasten / Kombi 2004 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace FORD Focus Mk2 Box Body / Estate 1.6 TDCi 2005 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    FORD Focus Mk2 Kasten / Kombi 2.0 TDCi 2006 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Changing Brake Discs on FORD Focus Mk2 Box Body / Estate 1.6 2007 by yourself
    Unscrew the wheel bolts.
    Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 6
    How to remove FORD FOCUS 1.4 2008 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on FORD Focus Mk2 Box Body / Estate 2009: download PDF manuals and video instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on FORD Focus Mk2 Kasten / Kombi 1.6 TDCi 2010 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  8. Step 9
    Need to know how to renew Brake Discs on FORD FOCUS 2011? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 10
    Remove the guide pins from the brake caliper.
    Step 11
    Changing of Brake Discs on FORD Focus Mk2 Kasten / Kombi 2004 won't be an issue if you follow this illustrated step-by-step guide
    Spread the brake pads. Use a crowbar.
  10. Step 12
    FORD FOCUS 1.6 Ti-VCT Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 13
    Replacing Brake Discs on FORD Focus Mk2 Kasten / Kombi 2006 1.6 TDCi by yourself
    Remove the brake pads.
  12. Step 14
    Focus Mk2 Box Body / Estate 1.4 2007 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 15
    How to change Brake Discs on FORD Focus Mk2 Box Body / Estate 2008 - tips and tricks
    Unscrew the caliper bracket fastening. Use a drive socket #13. Use a ratchet wrench.
  14. Step 16
    Remove the fastening bolts (2 pieces).
    Step 17
    Step-by-step recommendations for DIY replacement FORD Focus Mk2 Kasten / Kombi 2009 1.4 Brake Discs
    Remove the caliper bracket.
  15. Step 18
    DIY replacement of Brake Discs on FORD Focus Mk2 Box Body / Estate 1.6 Ti-VCT 2010 is not an issue anymore with our step-by-step tutorial
    Remove the brake disc.
  16. Step 19
    How to change Brake Discs on FORD Focus Mk2 Kasten / Kombi 2004 - free PDF and video manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  17. Step 20
    How to replace FORD Focus Mk2 Box Body / Estate 1.6 TDCi 2005 Brake Discs - step-by-step manuals and video guides
    Install the brake disc.
  18. Step 21
    FORD Focus Mk2 Kasten / Kombi 2.0 TDCi 2006 Brake Discs replacement: free workshop manuals
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. After applying the spray, wait a few minutes.
  19. Step 22
    Changing Brake Discs on FORD Focus Mk2 Box Body / Estate 1.6 2007 by yourself
    Install the brake caliper bracket.
  20. Step 23
    Install the fastening bolts (2 pieces).
    Step 24
    How to remove FORD FOCUS 1.4 2008 Brake Discs - online easy-to-follow instructions
    Tighten the brake caliper bracket. Use a drive socket #13. Use a torque wrench. Tighten it to 62 Nm torque.
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