How to carry out replacement: Brake Discs 1.6 TDCi FORD Focus Mk2 Kasten / Kombi
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Change FORD Focus Mk2 Kasten / Kombi 1.6 Ti-VCT Brake Discs yourself – manuals and video tutorials

How to change front brake discs on FORD Focus Mk2 Box Body / Estate – replacement guide

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When to replace the Brake Discs on your FORD FOCUS
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FORD Focus Mk2 Box Body / Estate 1.4, FORD Focus Mk2 Box Body / Estate 1.6 TDCi, FORD Focus Mk2 Box Body / Estate 1.6, FORD Focus Mk2 Box Body / Estate 1.6 Ti-VCT, FORD Focus Mk2 Box Body / Estate 1.6 TDCi, FORD Focus Mk2 Box Body / Estate 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Focus Mk2 Box Body / Estate and other FORD models
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Tools
Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 14
Wheel impact socket #19
Tap wrench
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Rubber mallet
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Professionals recommend:
  • Replace the brake disks on the car FORD Focus Mk2 Kasten / Kombi in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Take the following steps:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on FORD Focus Mk2 Kasten / Kombi 2004 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace FORD Focus Mk2 Box Body / Estate 1.6 TDCi 2005 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    FORD Focus Mk2 Kasten / Kombi 2.0 TDCi 2006 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Remove the wheel.
    Step 7
    Changing Brake Discs on FORD Focus Mk2 Box Body / Estate 1.6 2007 by yourself
    Spread the brake pads. Use a crowbar.
  5. Step 8
    How to remove FORD FOCUS 1.4 2008 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper bracket fasteners. Use a wire brush. Treat the brake caliper bracket fasteners. Use WD-40 spray.
  6. Step 9
    How to replace Brake Discs on FORD Focus Mk2 Box Body / Estate 2009: download PDF manuals and video instructions
    Unscrew the caliper bracket fastening. Use a drive socket #14. Use a tap wrench. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on FORD Focus Mk2 Kasten / Kombi 1.6 TDCi 2010 - download illustrated guide
    Remove the brake caliper together with its bracket.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  8. Step 11
    Need to know how to renew Brake Discs on FORD FOCUS 2011? This free workshop manual will help you to do it yourself
    Remove the brake disc.
    Replacement: brake discs – FORD Focus Mk2 Kasten / Kombi. Tip:
    If necessary, use a rubber mallet.
  9. Step 12
    Changing of Brake Discs on FORD Focus Mk2 Kasten / Kombi 2004 won't be an issue if you follow this illustrated step-by-step guide
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  10. Step 13
    FORD FOCUS 1.6 Ti-VCT Brake Discs replacement: online guides and video tutorials
    Install the brake disc.
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