Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
FIAT STILO Multi Wagon (192) 1.6 16V, FIAT STILO Multi Wagon (192) 1.8 16V, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.4 16V, FIAT STILO Multi Wagon (192) 1.4 16V, FIAT STILO Multi Wagon (192) 1.9 D Multijet, FIAT STILO Multi Wagon (192) 1.9 D Multijet, FIAT STILO Multi Wagon (192) 1.9 D, FIAT STILO Multi Wagon (192) 1.6 16V … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Alternative products

Brake pad set

Replacement: brake pads – FIAT STILO Multi Wagon (192). Tools you might need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Anti-squeal paste
                    
                      Copper grease 
                    
                      Drive socket # 13 
                    
                      Wheel impact socket #17
                    
                      Brake caliper wind back tool
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake pads – FIAT STILO Multi Wagon (192). Professionals recommend:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – FIAT STILO Multi Wagon (192). Take the following steps:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

Replacement: brake pads – FIAT STILO Multi Wagon (192). Tip:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6

Remove the wheel.
Step 7

Disconnect the brake pad wear sensor plug.

Please note!
Some cars are not equipped with the brake pad wear sensor.
Step 8

Spread the brake pads. Use a crowbar.
Step 9

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 10

Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
Step 11

Remove the brake caliper.

Replacement: brake pads – FIAT STILO Multi Wagon (192). AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 12

Remove the brake pads. Use a crowbar.

Replacement: brake pads – FIAT STILO Multi Wagon (192). Tip from AUTODOC experts:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – FIAT STILO Multi Wagon (192). After applying the spray, wait a few minutes.
Step 14

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – FIAT STILO Multi Wagon (192). Tip:
Make sure the disc surface is clean before installing the pads.
Step 15

Install new brake pads.

Replacement: brake pads – FIAT STILO Multi Wagon (192). AUTODOC experts recommend:
Make sure the pads are installed with linings facing the disc.
Step 16

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – FIAT STILO Multi Wagon (192). After applying the spray, wait a few minutes.
Step 17

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 18

Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 19

Connect the brake pad wear sensor plug.
Step 20

Clean the brake disk surface. Use a brake cleaner.

Replacement: brake pads – FIAT STILO Multi Wagon (192). AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 21

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 22

Install the wheel.

AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. FIAT STILO Multi Wagon (192)
Step 23

Screw in the wheel bolts. Use wheel impact socket #17.
Step 24

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 Nm torque.

Replacement: brake pads – FIAT STILO Multi Wagon (192). AUTODOC experts recommend:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 25

Tighten the brake fluid reservoir cap. Close the hood.

AUTODOC recommends:
FIAT STILO Multi Wagon (192) – Press the brake pedal several times with the engine shut down until you feel the resistance built up.
Step 26

Remove the jacks and chocks.

Replacement: brake pads – FIAT STILO Multi Wagon (192). Tip from AUTODOC experts:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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