How to carry out replacement: Headlight Bulb 112 CDI 2.2 (638.094) Mercedes Vito W638
Disclaimer
Change Mercedes Vito W638 110 CDI 2.2 (638.094) Headlight Bulb yourself – manuals and video tutorials

How to change headlight bulb on MERCEDES-BENZ VITO Box (638) – replacement guide

downloads: 20
Views: 545
Download your free tutorial and fix MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) problems yourself Download for free 1.52 MB Headlight Bulb for Mercedes Vito W638 Shop now
Leave a comment Open in a new tab
When to replace the Headlight Bulb on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Headlight bulb : 12 month / 15000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068), MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078), MERCEDES-BENZ VITO Box (638) 113 2.0 (638.014, 638.094), MERCEDES-BENZ VITO Box (638) 114 2.3 (638.034, 638.094), MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Headlight Bulb for VITO Box (638) and other MERCEDES-BENZ models
Alternative products
How to change Headlight bulb on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Headlight bulb
How to change Bulb, spotlight on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Bulb, spotlight
Tools
Replacement: headlight bulbs – MERCEDES-BENZ VITO Box (638). List of the tools you'll need:
Dielectric grease
Fender cover
Buy tools
Replacement: headlight bulbs – MERCEDES-BENZ VITO Box (638). Professionals recommend:
  • All work should be done with the engine stopped.
Replacement: headlight bulbs – MERCEDES-BENZ VITO Box (638). Take the following steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Headlight Bulb on Mercedes Vito W638 1997 - free PDF and video manuals
    Remove the headlight rear cover.
    Please note!
    The replacement procedure is identical for the left and right headlight bulbs.
  2. Step 4
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Headlight Bulb - step-by-step manuals and video guides
    Detach the fog light connector.
  3. Step 5
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Headlight Bulb replacement: free workshop manuals
    Pull aside the retainer of the fog light bulb.
  4. Step 6
    Changing Headlight Bulb on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Remove the fog light bulb.
  5. Step 7
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Headlight Bulb - online easy-to-follow instructions
    Detach the connector of the low and high beam bulb.
  6. Step 8
    How to replace Headlight Bulb on MERCEDES-BENZ VITO Box (638) 2002: download PDF manuals and video instructions
    Pull aside the retainer of the low and high beam bulb.
  7. Step 9
    How hard is it to do yourself: Headlight Bulb replacement on Mercedes Vito W638 114 2.3 (638.034, 638.094) 2003 - download illustrated guide
    Remove the low and high beam bulb.
  8. Step 10
    Need to know how to renew Headlight Bulb on MERCEDES-BENZ VITO 1997? This free workshop manual will help you to do it yourself
    Detach the turn signal light bulb holder by turning it approx. 30°.
  9. Step 11
    Changing of Headlight Bulb on Mercedes Vito W638 1998 won't be an issue if you follow this illustrated step-by-step guide
    Remove the turn signal light bulb.
  10. Step 12
    MERCEDES-BENZ VITO 110 CDI 2.2 (638.094) Headlight Bulb replacement: online guides and video tutorials
    Treat the bulb connectors. Use dielectric grease.
  11. Step 13
    Replacing Headlight Bulb on Mercedes Vito W638 2000 112 CDI 2.2 (638.094) by yourself
    Install a new turn signal light bulb in the socket.
  12. Step 14
    VITO Box (638) 108 D 2.3 (638.064, 638.068) 2001 Headlight Bulb DIY replacement workshop manual
    Install the turn signal light bulb holder by turning it approx. 30°.
  13. Step 15
    How to change Headlight Bulb on MERCEDES-BENZ VITO Box (638) 2002 - tips and tricks
    Install a new low and high beam bulb.
    Replacement: headlight bulbs – MERCEDES-BENZ VITO Box (638). AUTODOC recommends:
    Avoid touching the bulb glass. The finger marks left on it may cause failure.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes Vito W638 2003 108 D 2.3 (638.064, 638.068) Headlight Bulb
    Fit the retainer of the low and high beam bulb.
  15. Step 17
    DIY replacement of Headlight Bulb on MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078) 1997 is not an issue anymore with our step-by-step tutorial
    Attach the connector of the low and high beam bulb.
  16. Step 18
    How to change Headlight Bulb on Mercedes Vito W638 1997 - free PDF and video manuals
    Install a new fog light bulb.
    AUTODOC recommends:
    Avoid touching the bulb glass. The finger marks left on it may cause failure.
  17. Step 19
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Headlight Bulb - step-by-step manuals and video guides
    Fit the retainer of the fog light bulb.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 1
Need New Tyres?

Find out which tyre and wheel sizes are compatible with the MERCEDES-BENZ Vito Van (W638) model

Mercedes Vito W638 tyre size

Popular maintenance tutorials for Mercedes Vito W638

More manuals for Mercedes Vito W638

Complete guides for changing the Headlight bulbs on different MERCEDES-BENZ VITO models

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

DIY MERCEDES-BENZ VITO Box (638) Headlight Bulb replacement - online guide
Tips & tricks for your MERCEDES-BENZ VITO Box (638)
View more
  • How to change Headlight bulbs on MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078) - replacement tricks
    How to repair a bumper yourself | AUTODOC tips
    16K views
    Published on: 01/06/2023
  • Changing Low beam bulb Mercedes Vito W638 112 CDI 2.2 (638.094) - Replacement Tips
    DIY rear axle restoration | Drivetrain restoration – Part 2
    6K views
    Published on: 07/11/2024
  • Maintenance Hacks - MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094) Headlight bulbs replacement guide
    How to Order Car Parts Online: Avoid These 5 Common Pitfalls
    4K views
    Published on: 10/03/2022
  • Replace Low beam bulb on Mercedes Vito W638 - free video tips
    Fuse Replacement Made Simple: Step-by-Step Guide | AUTODOC
    2K views
    Published on: 15/08/2020

Most commonly replaced car parts on MERCEDES-BENZ VITO

Professional manuals for the most common MERCEDES-BENZ models

Autodoc CLUB App icon
Time to replace parts? Get even better deals in our Shop app.
MERCEDES-BENZ VITO Box (638) Headlight Bulb replace by yourself - Scan QR-code and download AUTODOC CLUB app
SCAN ME