How to carry out replacement: Headlight Bulb 112 CDI 2.2 (638.194) Mercedes W638 Minibus
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Change Mercedes W638 Minibus 108 CDI 2.2 (638.194) Headlight Bulb yourself – manuals and video tutorials

How to change headlight bulb on MERCEDES-BENZ VITO Bus (638) – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) problems yourself Download for free 1.52 MB Headlight Bulb for Mercedes W638 Minibus Shop now
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When to replace the Headlight Bulb on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Headlight bulb : 12 month / 15000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (638) 108 D 2.3 (638.164), MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174), MERCEDES-BENZ VITO Bus (638) 113 2.0 (638.114, 638.194), MERCEDES-BENZ VITO Bus (638) 114 2.3 (638.134, 638.194), MERCEDES-BENZ VITO Bus (638) 108 CDI 2.2 (638.194), MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194), MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Headlight Bulb for VITO Bus (638) and other MERCEDES-BENZ models
Alternative products
How to change Headlight bulb on Mercedes W638 Minibus 112 CDI 2.2 (638.194) – step-by-step instructions for straightforward car repair Headlight bulb
How to change Bulb, spotlight on Mercedes W638 Minibus 112 CDI 2.2 (638.194) – step-by-step instructions for straightforward car repair Bulb, spotlight
Tools
Replacement: headlight bulbs – MERCEDES-BENZ VITO Bus (638). List of the tools you'll need:
Dielectric grease
Fender cover
Buy tools
Replacement: headlight bulbs – MERCEDES-BENZ VITO Bus (638). Professionals recommend:
  • All work should be done with the engine stopped.
Replacement: headlight bulbs – MERCEDES-BENZ VITO Bus (638). Take the following steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Headlight Bulb on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Remove the headlight rear cover.
    Please note!
    The replacement procedure is identical for the left and right headlight bulbs.
  2. Step 4
    How to replace MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) 1997 Headlight Bulb - step-by-step manuals and video guides
    Detach the fog light connector.
  3. Step 5
    Mercedes W638 Minibus 108 CDI 2.2 (638.194) 1998 Headlight Bulb replacement: free workshop manuals
    Pull aside the retainer of the fog light bulb.
  4. Step 6
    Changing Headlight Bulb on MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) 1999 by yourself
    Remove the fog light bulb.
  5. Step 7
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.164) 2000 Headlight Bulb - online easy-to-follow instructions
    Detach the connector of the low and high beam bulb.
  6. Step 8
    How to replace Headlight Bulb on MERCEDES-BENZ VITO Bus (638) 2001: download PDF manuals and video instructions
    Pull aside the retainer of the low and high beam bulb.
  7. Step 9
    How hard is it to do yourself: Headlight Bulb replacement on Mercedes W638 Minibus 113 2.0 (638.114, 638.194) 2002 - download illustrated guide
    Remove the low and high beam bulb.
  8. Step 10
    Need to know how to renew Headlight Bulb on MERCEDES-BENZ VITO 2003? This free workshop manual will help you to do it yourself
    Detach the turn signal light bulb holder by turning it approx. 30°.
  9. Step 11
    Changing of Headlight Bulb on Mercedes W638 Minibus 1996 won't be an issue if you follow this illustrated step-by-step guide
    Remove the turn signal light bulb.
  10. Step 12
    MERCEDES-BENZ VITO 108 CDI 2.2 (638.194) Headlight Bulb replacement: online guides and video tutorials
    Treat the bulb connectors. Use dielectric grease.
  11. Step 13
    Replacing Headlight Bulb on Mercedes W638 Minibus 1998 112 CDI 2.2 (638.194) by yourself
    Install a new turn signal light bulb in the socket.
  12. Step 14
    VITO Bus (638) 108 D 2.3 (638.164) 1999 Headlight Bulb DIY replacement workshop manual
    Install the turn signal light bulb holder by turning it approx. 30°.
  13. Step 15
    How to change Headlight Bulb on MERCEDES-BENZ VITO Bus (638) 2000 - tips and tricks
    Install a new low and high beam bulb.
    Replacement: headlight bulbs – MERCEDES-BENZ VITO Bus (638). AUTODOC recommends:
    Avoid touching the bulb glass. The finger marks left on it may cause failure.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes W638 Minibus 2001 108 D 2.3 (638.164) Headlight Bulb
    Fit the retainer of the low and high beam bulb.
  15. Step 17
    DIY replacement of Headlight Bulb on MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174) 2002 is not an issue anymore with our step-by-step tutorial
    Attach the connector of the low and high beam bulb.
  16. Step 18
    How to change Headlight Bulb on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Install a new fog light bulb.
    AUTODOC recommends:
    Avoid touching the bulb glass. The finger marks left on it may cause failure.
  17. Step 19
    How to replace MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) 1997 Headlight Bulb - step-by-step manuals and video guides
    Fit the retainer of the fog light bulb.
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DIY MERCEDES-BENZ VITO Bus (638) Headlight Bulb replacement - online guide
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