When to replace the Fuel Filter on your VW PASSAT
Recommended replacement interval for the part category Fuel filter : 60000 km
Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B6) 1.9 TDI, VW PASSAT Variant (3B6) 1.9 TDI 4motion View more

The steps may slightly vary depending on the car design.

How to change fuel filter VW PASSAT 5 (B5) [TUTORIAL AUTODOC]

video
Tools
Replacement: fuel filter – VW Passat B5 Variant. Tools you'll need:
All-purpose cleaning spray
HEX bit no.H13.
Drive socket # 10
Ratchet wrench
Torque wrench
Phillips screwdriver
Flat Screwdriver
Fender cover
Replacement: fuel filter – VW Passat B5 Variant. Professionals recommend:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • Warning! Shut down the engine before starting any work – VW Passat B5 Variant
Carry out replacement in the following order:
  1. Step 1
    How to change Fuel Filter on Passat 3B6 2000 - free PDF and video manuals
    Open the bonnet.
  2. Step 2
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Fuel Filter - step-by-step manuals and video guides
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
  3. Step 3
    Passat 3B6 1.8 T 20V 2002 Fuel Filter replacement: free workshop manuals
    Remove the engine cover caps. Use a flat screwdriver.
  4. Step 4
    Changing Fuel Filter on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Unscrew the engine cover fastener. Use a drive socket #10.
  5. Step 5
    How to remove VW PASSAT 1.6 2004 Fuel Filter - online easy-to-follow instructions
    Remove the engine cover.
    Replacement: fuel filter – VW Passat B5 Variant. Tip:
    Raise the engine cover, holding it on two sides simultaneously.
  6. Step 6
    How to replace Fuel Filter on VW PASSAT Variant (3B6) 2005: download PDF manuals and video instructions
    Clean the fuel filter. Use all-purpose cleaning spray.
  7. Step 7
    How hard is it to do yourself: Fuel Filter replacement on Passat 3B6 2.0 TDI 2000 - download illustrated guide
    Unscrew the fasteners of the fuel filter housing cover. Use HEX No.H13. Use a ratchet wrench.
  8. Step 8
    Need to know how to renew Fuel Filter on VW PASSAT 2001? This free workshop manual will help you to do it yourself
    Detach the fuel pressure sensor connector.
  9. Step 9
    Unscrew the fuel filter cover.
    Step 10
    Changing of Fuel Filter on Passat 3B6 2002 won't be an issue if you follow this illustrated step-by-step guide
    Loosen the fuel filter mounting. Use a Phillips screwdriver.
  10. Step 11
    VW PASSAT 1.9 TDI Fuel Filter replacement: online guides and video tutorials
    Remove the fuel filter. Put the old filter cartridge in the container.
  11. Step 12
    Replacing Fuel Filter on Passat 3B6 2004 1.9 TDI by yourself
    Install a new fuel filter.
    Replacement: fuel filter – VW Passat B5 Variant. Tip from AUTODOC experts:
    Make sure that the fuel filter is positioned correctly. Consider the fuel flow direction mark.During installation, take care to prevent dust and dirt from getting into the fuel filter housing.Take care to only use quality filters.
  12. Step 13
    PASSAT Variant (3B6) 1.6 2005 Fuel Filter DIY replacement workshop manual
    Tighten the fuel filter fasteners. Use a Phillips screwdriver.
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DIY VW PASSAT Variant (3B6) Fuel Filter replacement - online guide
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