How to carry out replacement: Fuel Filter D5 AWD Volvo XC90 Mk1
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Change Volvo XC90 Mk1 D5 AWD Fuel Filter yourself – manuals and video tutorials

How to change fuel filter on VOLVO XC90 I (C, 275) – replacement guide

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When to replace the Fuel Filter on your VOLVO XC90
Recommended replacement interval for the part category Fuel filter : 6 year / 180000 km
Important!
This replacement procedure can be used for:
VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) 2.5 T AWD … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Fuel Filter for XC90 I (275) and other VOLVO models
Alternative products
How to change Fuel filter on Volvo XC90 Mk1 D5 AWD – step-by-step instructions for straightforward car repair Fuel filter
Tools
Replacement: fuel filter – VOLVO XC90 I. Tools you'll need:
Wire brush
WD-40 spray
All-purpose cleaning spray
Drive socket # 12
Ratchet wrench
Torque wrench
Fluid container
Fuel line pliers
Flat Screwdriver
Crow bar
Buy tools
Replacement: fuel filter – VOLVO XC90 I. AUTODOC recommends:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • All work should be done with the engine stopped.
Replacement: fuel filter – VOLVO XC90 I. Recommended sequence of steps:
  1. Step 1
    Open the fuel door.
    Step 2
    Unscrew the fuel filler cap.
    Step 3
    Lift the car using a jack or place it over an inspection pit.
    Step 4
    How to change Fuel Filter on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Prepare a container for fluids.
  2. Step 5
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Fuel Filter - step-by-step manuals and video guides
    Clean the fasteners of the fuel supply lines. Use a wire brush. Use all-purpose cleaning spray.
  3. Step 6
    Volvo XC90 Mk1 2.5 T AWD 2004 Fuel Filter replacement: free workshop manuals
    Clean the fuel filter bracket. Use a wire brush. Use WD-40 spray.
  4. Step 7
    Changing Fuel Filter on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Unscrew the cap of the pressure control valve.
  5. Step 8
    How to remove VOLVO XC90 3.2 AWD 2006 Fuel Filter - online easy-to-follow instructions
    Press on the pressure control valve. Use a flat screwdriver.
  6. Step 9
    How to replace Fuel Filter on VOLVO XC90 I (275) 2007: download PDF manuals and video instructions
    Squeeze the clips and detach the fuel supply lines from the fuel filter housing. Use fuel line pliers. Use a crowbar.
    Replacement: fuel filter – VOLVO XC90 I. Professionals recommend:
    Be careful! Fuel may leak from the filter housing and hoses.
  7. Step 10
    How hard is it to do yourself: Fuel Filter replacement on Volvo XC90 Mk1 2.4 D3 / D5 2008 - download illustrated guide
    Unscrew the fuel filter bracket fixing bolts. Use a drive socket #12. Use a ratchet wrench.
  8. Step 11
    Need to know how to renew Fuel Filter on VOLVO XC90 2009? This free workshop manual will help you to do it yourself
    Remove the fuel filter together with its bracket.
  9. Step 12
    Changing of Fuel Filter on Volvo XC90 Mk1 2010 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fuel filter.
  10. Step 13
    Put the old filter cartridge in the container.
    Step 14
    VOLVO XC90 D5 AWD Fuel Filter replacement: online guides and video tutorials
    Install a new fuel filter.
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