When to replace the Fuel Filter on your VOLVO XC90
Recommended replacement interval for the part category Fuel filter : 8 year / 160000 km
Important!
This replacement procedure can be used for:
VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) 3.2 AWD View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: fuel filter – VOLVO XC90 I. Tools you'll need:
Wire brush
WD-40 spray
All-purpose cleaning spray
Drive socket # 12
Ratchet wrench
Torque wrench
Fluid container
Fuel line pliers
Flat Screwdriver
Crow bar
Replacement: fuel filter – VOLVO XC90 I. AUTODOC recommends:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • All work should be done with the engine stopped.
Replacement: fuel filter – VOLVO XC90 I. Recommended sequence of steps:
  1. Step 1
    Open the fuel door.
    Step 2
    Unscrew the fuel filler cap.
    Step 3
    Lift the car using a jack or place it over an inspection pit.
    Step 4
    How to change Fuel Filter on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Prepare a container for fluids.
  2. Step 5
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Fuel Filter - step-by-step manuals and video guides
    Clean the fasteners of the fuel supply lines. Use a wire brush. Use all-purpose cleaning spray.
  3. Step 6
    Volvo XC90 Mk1 2.5 T AWD 2004 Fuel Filter replacement: free workshop manuals
    Clean the fuel filter bracket. Use a wire brush. Use WD-40 spray.
  4. Step 7
    Changing Fuel Filter on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Unscrew the cap of the pressure control valve.
  5. Step 8
    How to remove VOLVO XC90 3.2 AWD 2006 Fuel Filter - online easy-to-follow instructions
    Press on the pressure control valve. Use a flat screwdriver.
  6. Step 9
    How to replace Fuel Filter on VOLVO XC90 I (275) 2007: download PDF manuals and video instructions
    Squeeze the clips and detach the fuel supply lines from the fuel filter housing. Use fuel line pliers. Use a crowbar.
    Replacement: fuel filter – VOLVO XC90 I. Professionals recommend:
    Be careful! Fuel may leak from the filter housing and hoses.
  7. Step 10
    How hard is it to do yourself: Fuel Filter replacement on Volvo XC90 Mk1 2.4 D3 / D5 2008 - download illustrated guide
    Unscrew the fuel filter bracket fixing bolts. Use a drive socket #12. Use a ratchet wrench.
  8. Step 11
    Need to know how to renew Fuel Filter on VOLVO XC90 2009? This free workshop manual will help you to do it yourself
    Remove the fuel filter together with its bracket.
  9. Step 12
    Changing of Fuel Filter on Volvo XC90 Mk1 2010 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fuel filter.
  10. Step 13
    Put the old filter cartridge in the container.
    Step 14
    VOLVO XC90 D5 AWD Fuel Filter replacement: online guides and video tutorials
    Install a new fuel filter.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VOLVO XC90 I (275) Fuel Filter replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VOLVO XC90 I (275) Fuel Filter replacement - online guide
Tips & tricks for your VOLVO XC90 I (275)
View more
  • How to change Fuel filters on VOLVO XC90 I (275) T6 AWD - replacement tricks
    How to shine your tyres | AUTODOC tips
  • Changing Inline fuel filter Volvo XC90 Mk1 D5 AWD - Replacement Tips
    Checking the starter without removing it | AUTODOC tips
  • Maintenance Hacks - VOLVO XC90 I (275) 2.5 T AWD Fuel filters replacement guide
    TOP 6 WD-40 lifehacks | AUTODOC tips
  • Replace Inline fuel filter on Volvo XC90 Mk1 - free video tips
    How to restore a damaged thread | AUTODOC tips

Professional manuals for the most common VOLVO models