How to carry out replacement: Brake Discs D5 AWD Volvo XC90 Mk1
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Change Volvo XC90 Mk1 D5 AWD Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on Volvo XC90 1 – replacement guide

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When to replace the Brake Discs on your VOLVO XC90
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) D5 AWD … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs and rear brake pads on VOLVO XC90 1 TUTORIAL | AUTODOC

video
Published on: 08/11/2016
47K views
All the parts you need to replace – Brake Discs for XC90 I (275) and other VOLVO models
How to change Brake disc on Volvo XC90 Mk1 D5 AWD – step-by-step instructions for straightforward car repair Brake disc
How to change Brake disc on XC90 I (C, 275) – tips for proper car maintenance
Brake disc for XC90 I (C, 275) Diesel (200 hp)
Simple DIY car repair steps – Replacing Brake disc on XC90 I (C, 275)
Brake disc for XC90 I (C, 275) Petrol (243 hp)
Easy tricks to help you to replace Brake disc on XC90 I (C, 275)
Brake disc for XC90 I (C, 275) Petrol (209 hp)
Brake disc removal & installation, incredibly easy steps for XC90 I (C, 275)
Brake disc for XC90 I (C, 275) Petrol (272 hp)
Changing Brake disc on XC90 I (C, 275) – tips for first time repair
Brake disc for XC90 I (C, 275) Diesel (163 hp)
Main steps for Brake disc replacement on XC90 I (C, 275)
Brake disc for XC90 I (C, 275) Petrol (316 hp)
How to change Brake disc on XC90 I (C, 275) – tips for proper car maintenance
Brake disc for XC90 I (C, 275) Diesel (185 hp)
Simple DIY car repair steps – Replacing Brake disc on XC90 I (C, 275)
Brake disc for XC90 I (C, 275) Petrol (238 hp)
Easy tricks to help you to replace Brake disc on XC90 I (C, 275)
Brake disc for XC90 I (C, 275) Petrol (238 hp)
Tools
Replacement: brake discs – Volvo XC90 1. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
HEX bit no.H7
Drive socket # 10
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Rubber mallet
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car Volvo XC90 1 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Volvo XC90 1 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Volvo XC90 Mk1 2.5 T AWD 2004 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Changing Brake Discs on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove VOLVO XC90 3.2 AWD 2006 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Volvo XC90 1
  6. Step 6
    How to replace Brake Discs on VOLVO XC90 I (275) 2007: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Volvo XC90 Mk1 2.4 D3 / D5 2008 - download illustrated guide
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  8. Step 8
    Need to know how to renew Brake Discs on VOLVO XC90 2009? This free workshop manual will help you to do it yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  9. Step 9
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 10
    Changing of Brake Discs on Volvo XC90 Mk1 2010 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 11
    Spread the brake pads. Use a crowbar.
    Step 12
    VOLVO XC90 D5 AWD Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper. Use a flat screwdriver.
    Replacement: brake discs – Volvo XC90 1. Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 13
    Replacing Brake Discs on Volvo XC90 Mk1 2012 D5 AWD by yourself
    Remove the brake pads.
  12. Step 14
    XC90 I (275) 3.2 AWD 2013 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 15
    How to change Brake Discs on VOLVO XC90 I (275) 2014 - tips and tricks
    Unscrew the caliper bracket fastening. Use a combination spanner #13.
  14. Step 16
    Step-by-step recommendations for DIY replacement Volvo XC90 Mk1 2002 3.2 AWD Brake Discs
    Remove the caliper bracket.
  15. Step 17
    DIY replacement of Brake Discs on VOLVO XC90 I (275) T6 AWD 2003 is not an issue anymore with our step-by-step tutorial
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  16. Step 18
    How to change Brake Discs on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Unscrew the brake disc fastening. Use a drive socket #10. Use a ratchet wrench.
  17. Step 19
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Brake Discs - step-by-step manuals and video guides
    Remove the brake disc. Use a rubber mallet.
  18. Step 20
    Volvo XC90 Mk1 2.5 T AWD 2004 Brake Discs replacement: free workshop manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  19. Step 21
    Changing Brake Discs on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Install the brake disc.
  20. Step 22
    How to remove VOLVO XC90 3.2 AWD 2006 Brake Discs - online easy-to-follow instructions
    Tighten the brake disc fastening. Use a drive socket #10. Use a torque wrench. Tighten it to 11 Nm torque.
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