Important!

This replacement procedure can be used for:
CITROËN XSARA PICASSO (N68) 2.0 16V, CITROËN XSARA PICASSO (N68) 1.6 HDi, CITROËN XSARA PICASSO (N68) 1.6 HDi … View more

The steps may slightly vary depending on the car design.

How to change front springs / front coil springs on CITROEN XSARA PICASSO (N68) [TUTORIAL AUTODOC]

All the parts you need to replace – Springs for XSARA PICASSO (N68) and other CITROËN models

Coil spring

        Coil spring for Xsara Picasso (N68) Petrol (136 hp)
      
        Coil spring for Xsara Picasso (N68) Diesel (109 hp)
      
        Coil spring for Xsara Picasso (N68) Diesel (90 hp)

Replacement: coil springs – Citroen Xsara Picasso. Tools you need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Copper grease 
                      
                        Combination spanner #17
                      
                        Combination spanner #22
                      
                        Drive socket # 14 
                      
                        Drive socket # 16 
                      
                        Drive socket # 17 
                      
                        Drive socket # 22 
                      
                        Drive socket # 32 
                      
                        HEX bit No.H7.
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Clip removal tool
                      
                        Hammer
                      
                        Tap wrench
                      
                        Pin punch
                      
                        Flat chisel
                      
                        Crow bar
                      
                        Hydraulic strut spring compressor
                      
                        Hydraulic transmission jack
                      
                        Fender cover
                      
                        Wheel chock

Buy tools

Replacement: coil springs – Citroen Xsara Picasso. Professionals recommend:

Both coil springs of the front suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right coil springs of the front suspension.
Please note: all work on the car – Citroen Xsara Picasso – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet.
Step 2

Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3

Remove the windscreen wiper arm nut covers. Use a clip removal tool.
Step 4

Unscrew the fasteners of the windscreen wiper arms. Use a drive socket #14.
Step 5

Remove the wiper arms.
Step 6

Detach the retainers of the upper part of the microfilter housing.
Step 7

Raise up and remove the cowl grille.
Step 8

Clean the fasteners of the shock absorber upper mount. Use a wire brush. Use WD-40 spray.
Step 9

Loosen the upper fastener of the shock strut mount. Use a drive socket #14. Use a ratchet wrench.
Step 10

Secure the wheels with chocks.
Step 11

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 12

Raise the front of the car and secure on supports.
Step 13

Unscrew the wheel bolts.

Replacement: coil springs – Citroen Xsara Picasso. Tip:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 14

Remove the wheel.
Step 15

Remove the axle nut cotter pin. Use a crowbar.
Step 16

Clean the fastener of the driveshaft. Use a wire brush. Use WD-40 spray.
Step 17

Loosen the fastener of the driveshaft. Use a drive socket #32. Use a tap wrench.
Step 18

Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 19

Unscrew the fastener connecting the stabilizer link to the shock strut. Use a drive socket #17.
Step 20

Remove the stabilizer rod.

Step 21

Clean the fasteners connecting the shock strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 22

Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a drive socket #16. Use a tap wrench.
Step 23

Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
Step 24

Unscrew the ball joint fastening to the steering knuckle. Use a drive socket #17. Use a combination spanner #17. Use a tap wrench.
Step 25

Remove the fastening bolt. Use a pin punch. Use a hammer.
Step 26

Disconnect the ball joint from the steering knuckle. Use a crowbar.
Step 27

Remove the drive shaft. Use a pin punch. Use a hammer.
Step 28

Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 29

Clean the fastener connecting the ball joint to the steering knuckle. Use a wire brush. Use WD-40 spray.

Step 30

Remove the fastening bolt. Use a flat metal-working chisel. Use a hammer.
Step 31

Release the lower fastener connecting the shock strut to the steering knuckle. Use a flat metal-working chisel. Use a hammer.
Step 32

Lower the hydraulic transmission jack by 10-15 cm.

AUTODOC recommends:
Replacement: coil springs – Citroen Xsara Picasso. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 33

Disconnect the steering knuckle from the shock absorber strut.
Step 34

Unscrew the top fastening of the shock strut mount. Use a drive socket #14.

AUTODOC recommends:
Important! Hold the suspension strut while unscrewing the fastening bolts. Citroen Xsara Picasso
Step 35

Remove the suspension strut.
Step 36

Set the shock absorber strut on the spring compressor tool.

Replacement: coil springs – Citroen Xsara Picasso. Tip from AUTODOC experts:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 37

Compress the spring.
Step 38

Remove the strut piston rod nut. Use a combination spanner #22. Use HEX No.H7. Use a ratchet wrench.
Step 39

Remove the top strut mount.
Step 40

Release the coil spring.
Step 41

Remove the spring.
Step 42

Remove the shock absorber dust cap and the bump stop.

AUTODOC recommends:
Replacement: coil springs – Citroen Xsara Picasso. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
Step 43

Install the boot and a bump stop onto the shock absorber.
Step 44

Install the spring on the shock absorber.
Step 45

Compress the spring.

Step 46

Install the upper strut mount and the strut mount bearing.
Step 47

Tighten the shock strut piston rod nut. Use a drive socket #22. Use HEX No.H7. Use a torque wrench. Tighten it to 49 Nm torque.

Replacement: coil springs – Citroen Xsara Picasso. AUTODOC recommends:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 48

Decompress the spring.
Step 49

Remove the assembled shock strut.
Step 50

Install the shock strut into the wheel arch.
Step 51

Screw the top fastening of the shock strut mount. Do not tighten it.

AUTODOC recommends:
Citroen Xsara Picasso – To avoid injury, hold the suspension strut while screwing in the fastening bolts.
Step 52

Fix the shock absorber strut on the steering knuckle.
Step 53

Install the fastening bolt. Use a hammer.
Step 54

Screw in the fastener that connects the shock strut to the steering knuckle. Use a drive socket #16.
Step 55

Clean the splines of the drive shaft CV joint. Use a wire brush. Use WD-40 spray.
Step 56

Remove the support from under the steering knuckle.

Replacement: coil springs – Citroen Xsara Picasso. Tip from AUTODOC:
Lower the hydraulic transmission jack smoothly, without jerks, to avoid damaging assemblies and mechanisms.
Step 57

Install the drive shaft.
Step 58

Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
Step 59

Connect the ball joint to the steering knuckle.
Step 60

Install the fastening bolt. Use a hammer.
Step 61

Tighten the ball joint fastener. Use a drive socket #17. Use a combination spanner #17. Use a torque wrench. Tighten it to 44 Nm torque.
Step 62

Ιnstall the transverse stabilizer link.
Step 63

Tighten the fastener connecting the stabilizer link to the shock strut. Use a drive socket #17. Use a torque wrench. Tighten it to 40 Nm torque.
Step 64

Tighten the drive shaft nut. Use a drive socket #32. Use a torque wrench. Tighten it to 245 Nm torque.
Step 65

Install the axle nut cotter pin. Use a crowbar.
Step 66

Tighten the lower fasteners connecting the shock strut to the steering knuckle. Use a drive socket #16. Use a torque wrench. Tighten it to 45 Nm torque.
Step 67

Treat the shock strut fasteners. Treat all joints of the arm. Use copper grease.
Step 68

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 69

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: coil springs – Citroen Xsara Picasso. After applying the spray, wait a few minutes.
Step 70

Install the wheel.

Replacement: coil springs – Citroen Xsara Picasso. AUTODOC experts recommend:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 71

Screw in the wheel bolts. Use wheel impact socket #19.
Step 72

Lower the car.
Step 73

Tighten the upper fastener of the shock absorber strut mount. Use a drive socket #14. Use a torque wrench. Tighten it to 25 nm torque.
Step 74

Install and secure the cowl grille.
Step 75

Attach the retainers of the upper part of the microfilter housing.
Step 76

Reinstall the wiper arms.
Step 77

Tighten the fasteners of the wiper arms. Use a drive socket #16. Use a torque wrench. Tighten it to 19 Nm torque.

AUTODOC recommends:
Make sure not to mix up the wiper arms on the driver's and passenger's sides.
Step 78

Install the nut covers of the windscreen wiper arms.
Step 79

Tighten the wheel bolts using a criss-cross pattern. Use a torque wrench. Tighten it to 100 Nm torque.
Step 80

Remove the fender protection cover.
Step 81

Close the hood.
Step 82

Remove the jacks and chocks.

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