How to carry out replacement: Brake Discs 2.0 HDi Citroen Xsara Picasso
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Change Citroen Xsara Picasso 1.8 16V Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on CITROËN XSARA PICASSO (N68) – replacement guide

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When to replace the Brake Discs on your CITROËN XSARA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
CITROËN XSARA PICASSO (N68) 1.6, CITROËN XSARA PICASSO (N68) 2.0 16V, CITROËN XSARA PICASSO (N68) 1.6, CITROËN XSARA PICASSO (N68) 2.0 HDi, CITROËN XSARA PICASSO (N68) 1.8 16V, CITROËN XSARA PICASSO (N68) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for XSARA PICASSO (N68) and other CITROËN models
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Tools
Replacement: brake discs – CITROËN XSARA PICASSO (N68). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 19
Torx bit T30
Wheel impact socket #19
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Rubber mallet
Round-nose pliers
Impact screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – CITROËN XSARA PICASSO (N68). AUTODOC experts recommend:
  • Replace the brake disks on the car CITROËN XSARA PICASSO (N68) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Warning! Shut down the engine before starting any work – CITROËN XSARA PICASSO (N68).
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on Citroen Xsara Picasso 1999 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace CITROËN XSARA PICASSO (N68) 2.0 HDi 2000 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Citroen Xsara Picasso 1.6 HDi 2001 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – CITROËN XSARA PICASSO (N68). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Discs on CITROËN XSARA PICASSO (N68) 1.6 2002 by yourself
    Remove the wheel.
  5. Step 7
    How to remove CITROËN XSARA 1.6 16V 2003 Brake Discs - online easy-to-follow instructions
    Remove the retaining springs of the brake pads. Use a crowbar.
  6. Step 8
    How to replace Brake Discs on CITROËN XSARA PICASSO (N68) 2004: download PDF manuals and video instructions
    Remove the brake pad retaining pin. Use round-nose pliers.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on Citroen Xsara Picasso 2.0 HDi 2005 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 10
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    Remove the retainer of the brake pads. Use a crowbar. Use a rubber mallet.
  9. Step 11
    Changing of Brake Discs on Citroen Xsara Picasso 2007 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar.
  10. Step 12
    CITROËN XSARA 1.8 16V Brake Discs replacement: online guides and video tutorials
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  11. Step 13
    Replacing Brake Discs on Citroen Xsara Picasso 2009 2.0 HDi by yourself
    Unscrew the brake caliper fastening. Use a drive socket #19. Use a ratchet wrench.
  12. Step 14
    XSARA PICASSO (N68) 1.6 16V 2010 Brake Discs DIY replacement workshop manual
    Remove the brake caliper.
    Replacement: brake discs – CITROËN XSARA PICASSO (N68). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  13. Step 15
    How to change Brake Discs on CITROËN XSARA PICASSO (N68) 2011 - tips and tricks
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 16
    Step-by-step recommendations for DIY replacement Citroen Xsara Picasso 2012 1.6 16V Brake Discs
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  15. Step 17
    DIY replacement of Brake Discs on CITROËN XSARA PICASSO (N68) 1.8 16V 1999 is not an issue anymore with our step-by-step tutorial
    Remove the brake disc.
  16. Step 18
    How to change Brake Discs on Citroen Xsara Picasso 1999 - free PDF and video manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  17. Step 19
    How to replace CITROËN XSARA PICASSO (N68) 2.0 HDi 2000 Brake Discs - step-by-step manuals and video guides
    Treat the brake caliper piston. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – CITROËN XSARA PICASSO (N68). After applying the spray, wait a few minutes.
  18. Step 20
    Citroen Xsara Picasso 1.6 HDi 2001 Brake Discs replacement: free workshop manuals
    Press in the brake caliper piston. Use brake caliper wind back tool.
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