Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
TOYOTA AYGO (PAB4_, KGB4_) 1.0 VVTi (KGB40), TOYOTA AYGO (PAB4_, KGB4_) 1.2 (PAB40), TOYOTA AYGO (PAB4_, KGB4_) 1.0 (KGB40) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Alternative products

Brake pad set

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). List of the tools you'll need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Copper grease 
                    
                      Anti-squeal paste
                    
                      Drive socket # 13 
                    
                      Wheel impact socket #19
                    
                      Brake caliper wind back tool
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Tip from AUTODOC experts:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Use the following procedure:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. TOYOTA AYGO (PAB4_, KGB4_)
Step 6

Remove the wheel.
Step 7

Spread the brake pads. Use a crowbar.
Step 8

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 9

Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
Step 10

Remove the brake caliper.

AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 11

Remove the brake pads.

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Tip:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 12

Remove the brake pads retaining clips. Use a crowbar.
Step 13

Clean the brake caliper bracket from dirt and dust. Use a wire brush.
Step 14

Install the brake pads retaining clips.
Step 15

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Professionals recommend:
Make sure the disc surface is clean before installing the pads.
Step 16

Install new brake pads.

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Tip from AUTODOC:
Make sure the pads are installed with linings facing the disc.
Step 17

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). After applying the spray, wait a few minutes.
Step 18

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 19

Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 20

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 21

Install the wheel.

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Tip from AUTODOC experts:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 22

Screw in the wheel bolts. Use wheel impact socket #19.
Step 23

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 103 Nm torque.
Step 24

Remove the jacks and chocks.

AUTODOC recommends:
Important! Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). Check the brake fluid level in the reservoir and top up if necessary.
Step 25

Tighten the brake fluid reservoir cap.

AUTODOC recommends:
TOYOTA AYGO (PAB4_, KGB4_) – Without starting the engine, press the brake pedal several times until it feels firm.
Step 26

Close the hood.

Replacement: brake pads – TOYOTA AYGO (PAB4_, KGB4_). AUTODOC experts recommend:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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