When to replace the Brake Discs on your VW LUPO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Lupo (6X1, 6E1) 1.0, VW Lupo (6X1, 6E1) 1.4 16V, VW Lupo (6X1, 6E1) 1.7 SDI, VW Lupo (6X1, 6E1) 1.4 16V, VW Lupo (6X1, 6E1) 1.6 GTI, VW Lupo (6X1, 6E1) 1.4 FSI, VW Lupo (6X1, 6E1) 1.4 View more

The steps may slightly vary depending on the car design.

How to change front brake discs on VW LUPO 6x1 [TUTORIAL AUTODOC]

video
Tools
Replacement: brake discs – VW Lupo 6X1. Tools you might need:
Wire brush
Nylon cleaning brush
Brake cleaner
Anti-squeal paste
Copper grease
Torque wrench
HEX bit No.H6
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Crow bar
Wheel chock
AUTODOC recommends:
  • Replace the brake disks on the car VW Lupo 6X1 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW Lupo 6X1. Use the following procedure:
  1. Step 1
    How to change Brake Discs on VW Lupo 6x1 1998 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace VW Lupo (6X1, 6E1) 1.2 TDI 3L 1999 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    VW Lupo 6x1 1.0 2000 Brake Discs replacement: free workshop manuals
    Raise the car.
    Replacement: brake discs – VW Lupo 6X1. AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
  4. Step 5
    Changing Brake Discs on VW Lupo (6X1, 6E1) 1.4 16V 2001 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Lupo 6X1
  5. Step 6
    How to remove VW LUPO 1.4 TDI 2002 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on VW Lupo (6X1, 6E1) 2003: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H6. Use a ratchet wrench.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on VW Lupo 6x1 1.6 GTI 2004 - download illustrated guide
    Remove the fastening bolts.
  8. Step 9
    Need to know how to renew Brake Discs on VW LUPO 2005? This free workshop manual will help you to do it yourself
    Spread the brake pads. Use a crowbar.
  9. Step 10
    Changing of Brake Discs on VW Lupo 6x1 1998 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – VW Lupo 6X1. Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  10. Step 11
    Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
    Step 12
    VW LUPO 1.2 TDI 3L Brake Discs replacement: online guides and video tutorials
    Remove the brake disc.
  11. Step 13
    Replacing Brake Discs on VW Lupo 6x1 2000 1.2 TDI 3L by yourself
    Clean the hub. Use a wire brush.
  12. Step 14
    Lupo (6X1, 6E1) 1.4 TDI 2001 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VW Lupo 6X1. After applying the spray, wait a few minutes.
  13. Step 15
    How to change Brake Discs on VW Lupo (6X1, 6E1) 2002 - tips and tricks
    Treat the hub where it contacts the brake disk. Use copper grease.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Lupo 6x1 2003 1.4 TDI Brake Discs
    Install the brake disc.
  15. Step 17
    DIY replacement of Brake Discs on VW Lupo (6X1, 6E1) 1.4 2004 is not an issue anymore with our step-by-step tutorial
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
  16. Step 18
    How to change Brake Discs on VW Lupo 6x1 1998 - free PDF and video manuals
    Remove the brake pads. Use a crowbar.
  17. Step 19
    How to replace VW Lupo (6X1, 6E1) 1.2 TDI 3L 1999 Brake Discs - step-by-step manuals and video guides
    Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
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DIY VW Lupo (6X1, 6E1) Brake Discs replacement - online guide
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