If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
Step 5
Unscrew the wheel bolts.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Lupo 6X1
Step 6
Remove the wheel.
Step 7
Unscrew the brake caliper fastening. Use HEX No.H6. Use a ratchet wrench.
Step 8
Remove the fastening bolts.
Step 9
Spread the brake pads. Use a crowbar.
Step 10
Remove the brake caliper.
Replacement: brake discs – VW Lupo 6X1. Tip from AUTODOC experts:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 11
Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
Step 12
Remove the brake disc.
Step 13
Clean the hub. Use a wire brush.
Step 14
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake discs – VW Lupo 6X1. After applying the spray, wait a few minutes.
Step 15
Treat the hub where it contacts the brake disk. Use copper grease.
Step 16
Install the brake disc.
Step 17
Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
Step 18
Remove the brake pads. Use a crowbar.
Step 19
Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 20
Press in the brake caliper piston. Use brake caliper wind back tool.
AUTODOC recommends:
Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 21
Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
Make sure the disc surface is clean before installing the pads.
Step 22
Install the brake pads.
Step 23
Install the brake caliper and fix it.
Step 24
Install the fastening bolts.
Step 25
Tighten the brake caliper fasteners. Use HEX No.H6. Use a torque wrench. Tighten it to 25 Nm torque.
Step 26
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 27
Clean the brake disk surface. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake discs – VW Lupo 6X1. After applying the spray, wait a few minutes.
Step 28
Install the wheel.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VW Lupo 6X1
Step 29
Screw in the wheel bolts. Use wheel impact socket #17.
Step 30
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 110 Nm torque.
Step 31
Remove the jacks and chocks.
Replacement: brake discs – VW Lupo 6X1. Tip from AUTODOC:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Check the brake fluid level in the expansion tank and refill if necessary.
Step 32
Tighten the brake fluid reservoir cap. Close the hood.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?
Find out which tyre and wheel sizes are compatible with the VW Lupo / Lupo 3L (6X1, 6E1) model.
It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents
Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
Scan
To download the app:
- scan the QR code
- download from App Store
- download from Google Play
Tips & tricks for your VW Lupo (6X1, 6E1)
View more
TOP 6 WD-40 lifehacks | AUTODOC tips
How to easily repair a punctured tyre | AUTODOC tips
Easy Steps to Paint Brake Calipers Without Special Skills or High Costs | AUTODOC tips