How to carry out replacement: Brake Discs 1.5 dCi Renault Kangoo Express
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Change Renault Kangoo Express D 55 1.9 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on RENAULT Kangoo I Express (FC) – replacement guide

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When to replace the Brake Discs on your RENAULT KANGOO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
RENAULT KANGOO Express (FC0/1_) 1.6 16V 4x4 (FC0L, FC0P, FC0S), RENAULT KANGOO Express (FC0/1_) 1.9 dCi 4x4 (FC0V), RENAULT KANGOO Express (FC0/1_) 1.6 16V, RENAULT KANGOO Express (FC0/1_) 1.9 dCi (FC0V), RENAULT KANGOO Express (FC0/1_) 1.9 dCi 4x4 (FC0V) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for KANGOO Express (FC0/1_) and other RENAULT models
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Easy tricks to help you to replace Brake disc on RENAULT KANGOO Express (FC0/1_) 1.6 16V
Brake disc for RENAULT KANGOO Express (FC0/1_) 1.6 16V Petrol (95 hp)
Brake disc removal & installation, incredibly easy steps for RENAULT KANGOO Express (FC0/1_) 1.9 dCi (FC0V)
Brake disc for RENAULT KANGOO Express (FC0/1_) 1.9 dCi (FC0V) Diesel (84 hp)
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Brake disc for RENAULT KANGOO Express (FC0/1_) 1.9 dCi 4x4 (FC0V) Diesel (84 hp)
Tools
Replacement: brake discs – RENAULT KANGOO Express (FC0/1_). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #17
Drive socket # 13
Drive socket # 18
Wheel impact socket #19
Torx bit T40
Ratchet wrench
Crow bar
Brake caliper wind back tool
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car RENAULT KANGOO Express (FC0/1_) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – RENAULT KANGOO Express (FC0/1_) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
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    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 4
    Raise the car.
    Replacement: brake discs – RENAULT KANGOO Express (FC0/1_). Professionals recommend:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 5
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    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. RENAULT KANGOO Express (FC0/1_)
  3. Step 6
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    Remove the wheel.
  4. Step 7
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    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  5. Step 8
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    Unscrew the brake caliper fastening. Use a combination spanner #17. Use a drive socket #13. Use a ratchet wrench.
  6. Step 9
    How to replace Brake Discs on RENAULT KANGOO Express (FC0/1_) 2002: download PDF manuals and video instructions
    Remove the brake caliper.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  7. Step 10
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    Remove the brake pads. Use a crowbar.
  8. Step 11
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    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  9. Step 12
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    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench.
  10. Step 13
    RENAULT KANGOO D 55 1.9 Brake Discs replacement: online guides and video tutorials
    Remove the caliper bracket.
  11. Step 14
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    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 15
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    Unscrew the brake disc fastening. Use Torx T40. Use a ratchet wrench.
  13. Step 16
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    Remove the brake disc.
  14. Step 17
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    Clean the hub. Use a wire brush.
  15. Step 18
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    Treat the contacting surface. Use copper grease.
  16. Step 19
    How to change Brake Discs on Renault Kangoo Express 1997 - free PDF and video manuals
    Install the brake disc.
  17. Step 20
    How to replace RENAULT KANGOO Express (FC0/1_) 1.5 dCi 1998 Brake Discs - step-by-step manuals and video guides
    Tighten the brake disc fastening. Use Torx T40. Use a torque wrench. Tighten it to 14 Nm torque.
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