How to carry out replacement: Brake Discs 1.9 TDI Audi A4 B6 Avant
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Change Audi A4 B6 Avant 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on Audi A4 B6 Avant – replacement guide

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When to replace the Brake Discs on your AUDI A4
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
AUDI A4 Avant (8E5, B6) 1.6, AUDI A4 Avant (8E5, B6) 2.0, AUDI A4 Avant (8E5, B6) 1.8 T, AUDI A4 Avant (8E5, B6) 3.0, AUDI A4 Avant (8E5, B6) 1.9 TDI, AUDI A4 Avant (8E5, B6) 2.4, AUDI A4 Avant (8E5, B6) 2.5 TDI quattro, AUDI A4 Avant (8E5, B6) 2.5 TDI, AUDI A4 Avant (8E5, B6) 1.8 T quattro, AUDI A4 Avant (8E5, B6) 3.0 quattro, AUDI A4 Avant (8E5, B6) 1.9 TDI quattro, AUDI A4 Avant (8E5, B6) 2.0 FSI, AUDI A4 Avant (8E5, B6) 1.8 T, AUDI A4 Avant (8E5, B6) 1.8 T quattro, AUDI A4 Avant (8E5, B6) 2.5 TDI, AUDI A4 Avant (8E5, B6) 2.4, AUDI A4 Avant (8E5, B6) 1.8 T, AUDI A4 Avant (8E5, B6) 1.8 T quattro, AUDI A4 Avant (8E5, B6) 1.9 TDI, AUDI A4 Avant (8E5, B6) 3.0, AUDI A4 Avant (8E5, B6) 3.0 quattro … View more

The steps may slightly vary depending on the car design.

How to change front brake discs / front brake rotors on AUDI A4 B6 (8E5) [TUTORIAL AUTODOC]

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Published on: 19/12/2019
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All the parts you need to replace – Brake Discs for A4 Avant (8E5, B6) and other AUDI models
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Tools
Replacement: brake discs – Audi A4 B6 Avant. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 21
Combination spanner #13
Combination spanner #15
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – Audi A4 B6 Avant. AUTODOC experts recommend:
  • Replace the brake disks on the car Audi A4 B6 Avant in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Audi A4 B6 Avant – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Audi A4 B6 Avant 2001 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace AUDI A4 Avant (8E5, B6) 1.9 TDI 2002 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Audi A4 B6 Avant 2.5 TDI quattro 2003 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on AUDI A4 Avant (8E5, B6) 1.8 T 2004 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove AUDI A4 2.5 TDI 2001 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – Audi A4 B6 Avant. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on AUDI A4 Avant (8E5, B6) 2002: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Audi A4 B6 Avant 1.8 T quattro 2003 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Brake Discs on AUDI A4 2004? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use a combination spanner #13. Use a combination spanner #15.
  9. Step 9
    Changing of Brake Discs on Audi A4 B6 Avant 2001 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the brake pads wear sensor. Use a crowbar.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  10. Step 10
    AUDI A4 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Spread the brake pads. Use a crowbar.
  11. Step 11
    Replacing Brake Discs on Audi A4 B6 Avant 2003 1.9 TDI by yourself
    Remove the brake caliper.
    Replacement: brake discs – Audi A4 B6 Avant. Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 12
    A4 Avant (8E5, B6) 2.5 TDI 2004 Brake Discs DIY replacement workshop manual
    Remove the brake pads.
  13. Step 13
    How to change Brake Discs on AUDI A4 Avant (8E5, B6) 2001 - tips and tricks
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 14
    Step-by-step recommendations for DIY replacement Audi A4 B6 Avant 2002 2.5 TDI Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
  15. Step 15
    DIY replacement of Brake Discs on AUDI A4 Avant (8E5, B6) 1.9 TDI quattro 2003 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 16
    How to change Brake Discs on Audi A4 B6 Avant 2001 - free PDF and video manuals
    Remove the retaining ring. Use a crowbar.
  17. Step 17
    How to replace AUDI A4 Avant (8E5, B6) 1.9 TDI 2002 Brake Discs - step-by-step manuals and video guides
    Remove the brake disc.
  18. Step 18
    Audi A4 B6 Avant 2.5 TDI quattro 2003 Brake Discs replacement: free workshop manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  19. Step 19
    Changing Brake Discs on AUDI A4 Avant (8E5, B6) 1.8 T 2004 by yourself
    Install the brake disc.
  20. Step 20
    How to remove AUDI A4 2.5 TDI 2001 Brake Discs - online easy-to-follow instructions
    Install the retaining ring.
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