How to carry out replacement: Brake Calipers 2.5 TDI T4 Transporter
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Change T4 Transporter 1.9 TD Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on VW Transporter T4 – replacement guide

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When to replace the Brake Calipers on your VW TRANSPORTER
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.8, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 TD, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.0, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.8 VR 6, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.8 VR6 … View more

The steps may slightly vary depending on the car design.

How to change brake caliper on VW T4 TRANSPORTER [TUTORIAL AUTODOC]

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Published on: 06/09/2016
8K views
All the parts you need to replace – Brake Calipers for Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) and other VW models
Alternative products
How to change Brake caliper on T4 Transporter 2.5 TDI – step-by-step instructions for straightforward car repair Brake caliper
Tools
Replacement: brake caliper – VW Transporter T4. Tools you need:
Wire brush
Brake cleaner
Copper grease
Combination spanner #10
Combination spanner #11
Flare nut spanner №11
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat Screwdriver
Wheel chock
Buy tools
Replacement: brake caliper – VW Transporter T4. AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – VW Transporter T4. Use the following procedure:
  1. Step 1
    How to change Brake Calipers on T4 Transporter 1990 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI 1991 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
    Step 4
    Raise the front of the car and secure on supports.
    Step 5
    T4 Transporter 2.4 D 1992 Brake Calipers replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake caliper – VW Transporter T4. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Calipers on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 1993 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VW TRANSPORTER 2.5 TDI Syncro 1994 Brake Calipers - online easy-to-follow instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  6. Step 8
    How to replace Brake Calipers on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1995: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
    How hard is it to do yourself: Brake Calipers replacement on T4 Transporter 2.5 TDI 1996 - download illustrated guide
    Disconnect the brake hose bracket from the brake caliper. Use a combination spanner #10.
  8. Step 10
    Need to know how to renew Brake Calipers on VW TRANSPORTER 1997? This free workshop manual will help you to do it yourself
    Unscrew the fastener connecting the brake pipe to the brake caliper. Use a flare nut spanner #11.
    Replacement: brake caliper – VW Transporter T4. Tip from AUTODOC experts:
    Immediately plug the brake line open end to prevent fluid leakage and ingress of dirt into the hydraulic system.
  9. Step 11
    Spread the brake pads. Use a flat screwdriver.
    Step 12
    Changing of Brake Calipers on T4 Transporter 1998 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 13
    VW TRANSPORTER 1.9 TD Brake Calipers replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake caliper – VW Transporter T4. Professionals recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.
  11. Step 14
    Remove the guide pins from the brake caliper.
    Step 15
    Replacing Brake Calipers on T4 Transporter 2000 2.5 TDI by yourself
    Remove the brake pads.
  12. Step 16
    Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI Syncro 2001 Brake Calipers DIY replacement workshop manual
    Install the brake pads.
  13. Step 17
    How to change Brake Calipers on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2002 - tips and tricks
    Install the brake caliper and fix it.
  14. Step 18
    Step-by-step recommendations for DIY replacement T4 Transporter 2003 2.5 TDI Syncro Brake Calipers
    Screw in the guide pins. Use HEX No.H7. Use a torque wrench. Tighten it to 35 Nm torque.
    Replacement: brake caliper – VW Transporter T4. Tip from AUTODOC:
    If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  15. Step 19
    DIY replacement of Brake Calipers on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 TD 1990 is not an issue anymore with our step-by-step tutorial
    Install the dust boot caps of the brake caliper guide pins.
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