How to carry out replacement: Brake Discs 2.5 TDI VW T4 Transporter
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Change VW T4 Transporter 1.9 TD Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VW Transporter T4 – replacement guide

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Download your free tutorial and fix VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D problems yourself Download for free 2.85 MB Brake Discs for VW T4 Transporter Shop now
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When to replace the Brake Discs on your VW TRANSPORTER
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 TD, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.0, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.8 VR 6, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.8 VR6 … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs / rear brake rotors on VW TRANSPORTER 4 (T4) [TUTORIAL AUTODOC]

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Published on: 15/05/2019
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All the parts you need to replace – Brake Discs for Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) and other VW models
How to change Brake disc on VW T4 Transporter 2.5 TDI – step-by-step instructions for straightforward car repair Brake disc
How to change Brake disc on Transporter T4 Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) – tips for proper car maintenance
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Simple DIY car repair steps – Replacing Brake disc on Transporter T4 Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ)
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Easy tricks to help you to replace Brake disc on Transporter T4 Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ)
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Tools
Replacement: brake discs – VW Transporter T4. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
HEX bit No.H6.
Combination spanner #15
Drive socket # 13
Drive socket # 18
Wheel impact socket #17
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Impact screwdriver
Tap wrench
Rubber mallet
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VW Transporter T4. AUTODOC recommends:
  • Replace the brake disks on the car VW Transporter T4 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW Transporter T4. Take the following steps:
  1. Step 1
    How to change Brake Discs on VW T4 Transporter 1990 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI 1991 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    VW T4 Transporter 2.4 D 1992 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 1993 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove VW TRANSPORTER 2.5 TDI Syncro 1994 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW Transporter T4
  6. Step 6
    How to replace Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1995: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    Spread the brake pads. Use a crowbar.
    Step 8
    How hard is it to do yourself: Brake Discs replacement on VW T4 Transporter 2.5 TDI 1996 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use a brake cleaner.
    Replacement: brake discs – VW Transporter T4. Tip from AUTODOC experts:
    After applying the spray, wait a few minutes.
  8. Step 9
    Need to know how to renew Brake Discs on VW TRANSPORTER 1997? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
  9. Step 10
    Changing of Brake Discs on VW T4 Transporter 1998 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the brake pad wear sensor plug.
  10. Step 11
    VW TRANSPORTER 1.9 TD Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – VW Transporter T4. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Step 12
    Replacing Brake Discs on VW T4 Transporter 2000 2.5 TDI by yourself
    Remove the brake pads.
  12. Step 13
    Disconnect the brake pads wear sensor. Use a crowbar.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
    Step 14
    Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI Syncro 2001 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 15
    How to change Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2002 - tips and tricks
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench. Use a tap wrench.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW T4 Transporter 2003 2.5 TDI Syncro Brake Discs
    Remove the caliper bracket.
  15. Step 17
    DIY replacement of Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 TD 1990 is not an issue anymore with our step-by-step tutorial
    Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
  16. Step 18
    How to change Brake Discs on VW T4 Transporter 1990 - free PDF and video manuals
    Unscrew the brake disc fastening. Use HEX No.H6. Use an impact screwdriver.
    Replacement: brake discs – VW Transporter T4. Professionals recommend:
    If necessary, use a rubber mallet.
  17. Step 19
    How to replace VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI 1991 Brake Discs - step-by-step manuals and video guides
    Remove the brake disc.
  18. Step 20
    VW T4 Transporter 2.4 D 1992 Brake Discs replacement: free workshop manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  19. Step 21
    Changing Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 1993 by yourself
    Install the brake disc.
  20. Step 22
    How to remove VW TRANSPORTER 2.5 TDI Syncro 1994 Brake Discs - online easy-to-follow instructions
    Tighten the brake disc fastening. Use HEX No.H6. Use a torque wrench. Tighten it to 9 Nm torque.
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