How to carry out replacement: Brake Calipers 2.5 TDI VW T4
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Change VW T4 2.4 D Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on VW Transporter IV Van (70A, 70H, 7DA, 7DH) – replacement guide

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When to replace the Brake Calipers on your VW TRANSPORTER
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.0, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 1.9 D, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 1.9 TD, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.4 D, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 Syncro, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.4 D Syncro, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 Syncro, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 TDI, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.4 D, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 TDI Syncro, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 TDI, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 TDI, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.8 VR6, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.8 VR6, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 1.9 D, VW Transporter IV Van (70A, 70H, 7DA, 7DH) 1.8 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for Transporter IV Van (70A, 70H, 7DA, 7DH) and other VW models
Alternative products
How to change Brake caliper on VW T4 2.5 TDI – step-by-step instructions for straightforward car repair Brake caliper
Tools
Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). Tools you need:
Wire brush
Brake cleaner
Copper grease
Combination spanner #10
Combination spanner #11
Flare nut spanner №11
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat Screwdriver
Wheel chock
Buy tools
Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
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    Secure the wheels with chocks.
  2. Step 3
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
    Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 TDI 1991 Brake Calipers - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  3. Step 6
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    Remove the wheel.
  4. Step 7
    Changing Brake Calipers on VW Transporter IV Van (70A, 70H, 7DA, 7DH) 2.5 TDI Syncro 1993 by yourself
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  5. Step 8
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    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  6. Step 9
    How to replace Brake Calipers on VW Transporter IV Van (70A, 70H, 7DA, 7DH) 1995: download PDF manuals and video instructions
    Disconnect the brake hose bracket from the brake caliper. Use a combination spanner #10.
  7. Step 10
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    Unscrew the fastener connecting the brake pipe to the brake caliper. Use a flare nut spanner #11.
    Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). Tip from AUTODOC experts:
    Immediately plug the brake line open end to prevent fluid leakage and ingress of dirt into the hydraulic system.
  8. Step 11
    Spread the brake pads. Use a flat screwdriver.
    Step 12
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    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 13
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    Remove the brake caliper.
    Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). Professionals recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.
  10. Step 14
    Remove the guide pins from the brake caliper.
    Step 15
    VW TRANSPORTER 2.4 D Brake Calipers replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 16
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    Install the brake pads.
  12. Step 17
    Transporter IV Van (70A, 70H, 7DA, 7DH) 1.9 D 2001 Brake Calipers DIY replacement workshop manual
    Install the brake caliper and fix it.
  13. Step 18
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    Screw in the guide pins. Use HEX No.H7. Use a torque wrench. Tighten it to 35 Nm torque.
    Replacement: brake caliper – VW TRANSPORTER IV Box (70XA). Tip from AUTODOC:
    If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  14. Step 19
    Step-by-step recommendations for DIY replacement VW T4 2003 1.9 D Brake Calipers
    Install the dust boot caps of the brake caliper guide pins.
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