How to carry out replacement: Brake Discs 2.5 TDI T4 Transporter
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Change T4 Transporter 1.9 TD Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW Transporter T4 – replacement guide

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When to replace the Brake Discs on your VW TRANSPORTER
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 TD, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.0, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 Syncro, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.8 VR 6, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.4 D, VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.8 VR6 … View more

The steps may slightly vary depending on the car design.

How to change front brake discs / front brake rotors on VW TRANSPORTER 4 (T4) [TUTORIAL AUTODOC]

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Published on: 10/05/2019
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All the parts you need to replace – Brake Discs for Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) and other VW models
Alternative products
How to change Brake disc on T4 Transporter 2.5 TDI – step-by-step instructions for straightforward car repair Brake disc
Tools
Replacement: brake discs – VW Transporter T4. Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 21
HEX bit No.H6.
HEX bit No.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Rubber mallet
Impact screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – VW Transporter T4. Tip from AUTODOC:
  • Replace the brake disks on the car VW Transporter T4 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – VW Transporter T4 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on T4 Transporter 1990 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI 1991 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    T4 Transporter 2.4 D 1992 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 1993 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove VW TRANSPORTER 2.5 TDI Syncro 1994 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – VW Transporter T4. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1995: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on T4 Transporter 2.5 TDI 1996 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  8. Step 8
    Need to know how to renew Brake Discs on VW TRANSPORTER 1997? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 9
    Changing of Brake Discs on T4 Transporter 1998 won't be an issue if you follow this illustrated step-by-step guide
    Spread the brake pads. Use a crowbar.
  10. Step 10
    VW TRANSPORTER 1.9 TD Brake Discs replacement: online guides and video tutorials
    Detach the brake caliper retaining spring. Use a crowbar.
  11. Step 11
    Replacing Brake Discs on T4 Transporter 2000 2.5 TDI by yourself
    Remove the brake caliper.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  12. Step 12
    Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI Syncro 2001 Brake Discs DIY replacement workshop manual
    Remove the brake pads. Use a crowbar.
  13. Step 13
    How to change Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2002 - tips and tricks
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 14
    Step-by-step recommendations for DIY replacement T4 Transporter 2003 2.5 TDI Syncro Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #21. Use a tap wrench. Use a ratchet wrench.
  15. Step 15
    DIY replacement of Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1.9 TD 1990 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 16
    How to change Brake Discs on T4 Transporter 1990 - free PDF and video manuals
    Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
  17. Step 17
    How to replace VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 TDI 1991 Brake Discs - step-by-step manuals and video guides
    Unscrew the brake disc fastening. Use HEX No.H6. Use an impact screwdriver.
    Replacement: brake discs – VW Transporter T4. AUTODOC recommends:
    If necessary, use a rubber mallet.
  18. Step 18
    T4 Transporter 2.4 D 1992 Brake Discs replacement: free workshop manuals
    Remove the brake disc.
  19. Step 19
    Changing Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 2.5 1993 by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  20. Step 20
    How to remove VW TRANSPORTER 2.5 TDI Syncro 1994 Brake Discs - online easy-to-follow instructions
    Install the brake disc.
  21. Step 21
    How to replace Brake Discs on VW Transporter IV Minibus (70B, 70C, 7DB, 7DK, 70J, 70K, 7DC, 7DJ) 1995: download PDF manuals and video instructions
    Tighten the brake disc fastening. Use HEX No.H6. Use a torque wrench. Tighten it to 9 Nm torque.
  22. Step 22
    How hard is it to do yourself: Brake Discs replacement on T4 Transporter 2.5 TDI 1996 - download illustrated guide
    Clean the mounting seats of the caliper and its bracket. Use a wire brush.
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