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How to change front brake caliper on OPEL Zafira C Tourer (P12) – replacement guide
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Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
OPEL ZAFIRA TOURER C (P12) 1.4 (75), OPEL ZAFIRA TOURER C (P12) 1.8 (75), OPEL ZAFIRA TOURER C (P12) 2.0 CDTi (75), OPEL ZAFIRA TOURER C (P12) 2.0 CDTi (75), OPEL ZAFIRA TOURER C (P12) 2.0 CDTi (75), OPEL ZAFIRA TOURER C (P12) 1.8 (75), OPEL ZAFIRA TOURER C (P12) 1.6 CNG (75), OPEL ZAFIRA TOURER C (P12) 1.6 SIDI (75), OPEL ZAFIRA TOURER C (P12) 1.4 LPG (75), OPEL ZAFIRA TOURER C (P12) 2.0 BiTurbo CDTI (75), OPEL ZAFIRA TOURER C (P12) 1.6 (75), OPEL ZAFIRA TOURER C (P12) 1.6 CDTI (75), OPEL ZAFIRA TOURER C (P12) 1.6 CDTI (75) … View more
The steps may slightly vary depending on the car design.
OPEL ZAFIRA TOURER C (P12) 1.4 (75), OPEL ZAFIRA TOURER C (P12) 1.8 (75), OPEL ZAFIRA TOURER C (P12) 2.0 CDTi (75), OPEL ZAFIRA TOURER C (P12) 2.0 CDTi (75), OPEL ZAFIRA TOURER C (P12) 2.0 CDTi (75), OPEL ZAFIRA TOURER C (P12) 1.8 (75), OPEL ZAFIRA TOURER C (P12) 1.6 CNG (75), OPEL ZAFIRA TOURER C (P12) 1.6 SIDI (75), OPEL ZAFIRA TOURER C (P12) 1.4 LPG (75), OPEL ZAFIRA TOURER C (P12) 2.0 BiTurbo CDTI (75), OPEL ZAFIRA TOURER C (P12) 1.6 (75), OPEL ZAFIRA TOURER C (P12) 1.6 CDTI (75), OPEL ZAFIRA TOURER C (P12) 1.6 CDTI (75) … View more
The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Brake Calipers for ZAFIRA TOURER C (P12) and other OPEL models
Alternative products

Wire brush
Brake cleaner
Copper grease
Combination spanner #8
Combination spanner #11
Drive socket # 8
Drive socket # 11
HEX bit no.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Fluid container
Brake bleeder kit
Brake hose clip
Crow bar
Wheel chock
Replacement: brake caliper – OPEL ZAFIRA TOURER C (P12). Tip from AUTODOC experts:
- The replacement procedure is identical for the left and right brake calipers on the same axle.
- All work should be done with the engine stopped.
Replacement: brake caliper – OPEL ZAFIRA TOURER C (P12). Recommended sequence of steps:
- Step 1
Open the bonnet. Unscrew the brake fluid reservoir cap. - Step 2
Secure the wheels with chocks. - Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #17. - Step 4Raise the front of the car and secure on supports.Step 5
Unscrew the wheel bolts.AUTODOC recommends:Important! Hold the wheel while unscrewing the fastening bolts. OPEL ZAFIRA TOURER C (P12) - Step 6
Remove the wheel. - Step 7
Put a container for gathering brake fluid beneath. - Step 8
Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.Replacement: brake caliper – OPEL ZAFIRA TOURER C (P12). AUTODOC recommends:After applying the spray, wait a few minutes. - Step 9
Clamp the brake hose off using a brake hose clamp. - Step 10
Unscrew the brake hose from the brake caliper. Use a drive socket #11. Use a ratchet wrench. - Step 11
Remove the dust boot caps of the brake caliper guide pins. Use a crowbar. - Step 12
Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench. - Step 13
Spread the brake pads. Use a crowbar. - Step 14
Pull aside the brake caliper retaining spring. Use a crowbar. - Step 15
Unscrew the brake hose from the brake caliper. Use a drive socket #11. - Step 16
Disconnect the brake hose. - Step 17
Remove the brake caliper.Replacement: brake caliper – OPEL ZAFIRA TOURER C (P12). AUTODOC experts recommend:When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary. - Step 18
Remove the brake pads. - Step 19
Treat the brake hose. Use a brake cleaner.AUTODOC recommends:Replacement: brake caliper – OPEL ZAFIRA TOURER C (P12). After applying the spray, wait a few minutes. - Step 20
Install the brake pads.Replacement: brake caliper – OPEL ZAFIRA TOURER C (P12). Professionals recommend:If going to use the old brake pads, clean them. - Step 21
Install the brake caliper and fix it. Use HEX No.H7. Use a ratchet wrench. - Step 22
Install and fix the brake hose into a new caliper. Use a drive socket #11. Use a ratchet wrench. - Step 23
Snap the brake caliper retaining spring back into place. Use a crowbar. - Step 24
Tighten the brake hose fastener. Use a combination spanner #11. Use a torque wrench. Tighten it to 40 Nm torque.
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