How to carry out replacement: Brake Calipers 1.6 TDCi Ford Focus Mk2
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Change Ford Focus Mk2 2.0 Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on FORD Focus II Hatchback (DA_, HCP, DP) – replacement guide

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When to replace the Brake Calipers on your FORD FOCUS
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 2.0 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.6, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 Ti, FORD Focus II Hatchback (DA_, HCP, DP) 2.0, FORD Focus II Hatchback (DA_, HCP, DP) 1.4, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 2.0 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.8 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST, FORD Focus II Hatchback (DA_, HCP, DP) 1.8 Flexifuel, FORD Focus II Hatchback (DA_, HCP, DP) 1.8 Flexifuel, FORD Focus II Hatchback (DA_, HCP, DP) 2.0 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.8, FORD Focus II Hatchback (DA_, HCP, DP) 2.0 CNG, FORD Focus II Hatchback (DA_, HCP, DP) 2.0 LPG, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 LPG … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for Focus II Hatchback (DA_, HCP, DP) and other FORD models
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Tools
Replacement: brake caliper – FORD FOCUS II (DA_). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Brake caliper guide pins grease
Combination spanner #9
Flare nut spanner №14
HEX bit no.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake hose clip
Flat Screwdriver
Crow bar
Brake bleeder kit
Wheel chock
Buy tools
Replacement: brake caliper – FORD FOCUS II (DA_). Professionals recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Calipers on Ford Focus Mk2 2004 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Ford Focus Mk2 1.8 TDCi 2006 Brake Calipers replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. FORD FOCUS II (DA_)
  4. Step 6
    Changing Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Remove the wheel.
  5. Step 7
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    Detach the brake caliper retaining spring. Use a flat screwdriver.
  6. Step 8
    How to replace Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
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    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.
    Replacement: brake caliper – FORD FOCUS II (DA_). AUTODOC recommends:
    After applying the spray, wait a few minutes.
  8. Step 10
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    Clamp the brake hose off using a brake hose clamp.
  9. Step 11
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    Loosen the brake hose fastening. Use a flare nut spanner #14.
  10. Step 12
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 13
    FORD FOCUS 2.0 Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  11. Step 14
    Remove the guide pins from the brake caliper.
    Step 15
    Replacing Brake Calipers on Ford Focus Mk2 2005 1.6 TDCi by yourself
    Spread the brake pads. Use a crowbar.
  12. Step 16
    Focus II Hatchback (DA_, HCP, DP) 1.6 Ti 2006 Brake Calipers DIY replacement workshop manual
    Remove the brake caliper.
    Replacement: brake caliper – FORD FOCUS II (DA_). Tip from AUTODOC experts:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  13. Step 17
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    Remove the brake pads.
  14. Step 18
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    Unscrew the brake hose from the brake caliper. Use a flare nut spanner #14.
  15. Step 19
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    Disconnect the brake hose.
  16. Step 20
    How to change Brake Calipers on Ford Focus Mk2 2004 - free PDF and video manuals
    Treat the brake hose. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – FORD FOCUS II (DA_). After applying the spray, wait a few minutes.
  17. Step 21
    How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Calipers - step-by-step manuals and video guides
    Install and fix the brake hose into a new caliper. Use a flare nut spanner #14.
  18. Step 22
    Ford Focus Mk2 1.8 TDCi 2006 Brake Calipers replacement: free workshop manuals
    Remove the brake hose clamp.
  19. Step 23
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    Step 24
    Changing Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Install the brake pads.
    Replacement: brake caliper – FORD FOCUS II (DA_). AUTODOC experts recommend:
    If going to use the old brake pads, clean them.
  20. Step 25
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    Install the brake caliper and fix it.
  21. Step 26
    How to replace Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Clean the brake caliper guide pins.
  22. Step 27
    How hard is it to do yourself: Brake Calipers replacement on Ford Focus Mk2 1.8 Flexifuel 2010 - download illustrated guide
    Treat the brake caliper guide pins. Use the brake caliper guide pin grease.
    Replacement: brake caliper – FORD FOCUS II (DA_). Tip from AUTODOC:
    If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
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