How to carry out replacement: Engine Radiator 1.8 Cat VW Jetta 2
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Change VW Jetta 2 1.6 Engine Radiator yourself – manuals and video tutorials

How to change engine radiator on VW Jetta II (19E, 1G2, 165) – replacement guide

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Important!
This replacement procedure can be used for:
VW Jetta II (19E, 1G2, 165) 1.6, VW Jetta II (19E, 1G2, 165) 1.6, VW Jetta II (19E, 1G2, 165) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Engine Radiator for Jetta II (19E, 1G2, 165) and other VW models
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Simple DIY car repair steps – Replacing Engine radiator on Jetta Mk2 (19E, 1G2, 165)
Engine radiator for Jetta Mk2 (19E, 1G2, 165) Petrol (72 hp)
Easy tricks to help you to replace Engine radiator on Jetta Mk2 (19E, 1G2, 165)
Engine radiator for Jetta Mk2 (19E, 1G2, 165) Petrol (75 hp)
Tools
Replacement: engine radiator – VW JETTA II (19E, 1G2, 165). Tools you might need:
Torque wrench
Drive socket # 7
Drive socket # 10
Ratchet wrench
Adjustable wrench
Fluid container
Funnel
Fender cover
Buy tools
Replacement: engine radiator – VW JETTA II (19E, 1G2, 165). Tip from AUTODOC experts:
  • Follow the terms, recommendations and requirements of the part operation provided by the manufacturer.
  • Check the coolant condition and replace it if necessary.
  • Please note: all work on the car – VW JETTA II (19E, 1G2, 165) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Engine Radiator on VW Jetta 2 1983 - free PDF and video manuals
    Unscrew the coolant reservoir cap.
  2. Step 4
    How to replace VW Jetta II (19E, 1G2, 165) 1.8 Cat 1984 Engine Radiator - step-by-step manuals and video guides
    Prepare a container for fluids.
  3. Step 5
    VW Jetta 2 1.6 1985 Engine Radiator replacement: free workshop manuals
    Loosen the coolant hose clamp. Use a drive socket #7. Use a ratchet wrench.
  4. Step 6
    Changing Engine Radiator on VW Jetta II (19E, 1G2, 165) 1.6 D 1986 by yourself
    Detach the coolant hose.
    Replacement: engine radiator – VW JETTA II (19E, 1G2, 165). AUTODOC experts recommend:
    Caution! Coolant may come out from the water pump channels and body.
  5. Step 7
    How to remove VW JETTA 1.3 Cat 1987 Engine Radiator - online easy-to-follow instructions
    Drain the coolant from the engine.
    Replacement: engine radiator – VW JETTA II (19E, 1G2, 165). Professionals recommend:
    Caution! The coolant can be very hot.Wear gloves to prevent contact with hot liquid.All work should be done with the engine stopped.Wait until the coolant has completely flowed out of the drain hole.
  6. Step 8
    How to replace Engine Radiator on VW Jetta II (19E, 1G2, 165) 1988: download PDF manuals and video instructions
    Detach the engine cooling fan connector.
  7. Step 9
    How hard is it to do yourself: Engine Radiator replacement on VW Jetta 2 1.3 1989 - download illustrated guide
    Unscrew the fan housing fasteners. Use a drive socket #10. Use a ratchet wrench.
  8. Step 10
    Need to know how to renew Engine Radiator on VW JETTA 1990? This free workshop manual will help you to do it yourself
    Remove the fan shroud.
  9. Step 11
    Changing of Engine Radiator on VW Jetta 2 1991 won't be an issue if you follow this illustrated step-by-step guide
    Unplug the connector of the coolant temperature sensor.
  10. Step 12
    VW JETTA 1.6 Engine Radiator replacement: online guides and video tutorials
    Loosen the coolant hose clamp. Use a drive socket #7. Use a ratchet wrench.
  11. Step 13
    Replacing Engine Radiator on VW Jetta 2 1983 1.8 Cat by yourself
    Detach the coolant hose.
  12. Step 14
    Jetta II (19E, 1G2, 165) 1.3 Cat 1984 Engine Radiator DIY replacement workshop manual
    Unscrew the radiator fasteners. Use a drive socket #10. Use a ratchet wrench.
  13. Step 15
    How to change Engine Radiator on VW Jetta II (19E, 1G2, 165) 1985 - tips and tricks
    Loosen the coolant hose clamp. Use a drive socket #7. Use a ratchet wrench.
  14. Step 16
    Step-by-step recommendations for DIY replacement VW Jetta 2 1986 1.3 Cat Engine Radiator
    Detach the coolant hose.
  15. Step 17
    DIY replacement of Engine Radiator on VW Jetta II (19E, 1G2, 165) 1.8 1987 is not an issue anymore with our step-by-step tutorial
    Remove the radiator.
  16. Step 18
    How to change Engine Radiator on VW Jetta 2 1983 - free PDF and video manuals
    Unscrew the fasteners of the radiator air guides. Use a drive socket #10. Use a ratchet wrench.
  17. Step 19
    How to replace VW Jetta II (19E, 1G2, 165) 1.8 Cat 1984 Engine Radiator - step-by-step manuals and video guides
    Remove the radiator air guides.
  18. Step 20
    VW Jetta 2 1.6 1985 Engine Radiator replacement: free workshop manuals
    Unscrew the coolant temperature sensor. Use an adjustable wrench.
  19. Step 21
    Changing Engine Radiator on VW Jetta II (19E, 1G2, 165) 1.6 D 1986 by yourself
    Screw in and tighten the coolant temperature sensor. Use an adjustable wrench. Use a torque wrench. Tighten it to 16 nm torque.
  20. Step 22
    How to remove VW JETTA 1.3 Cat 1987 Engine Radiator - online easy-to-follow instructions
    Install the radiator air guides.
  21. Step 23
    How to replace Engine Radiator on VW Jetta II (19E, 1G2, 165) 1988: download PDF manuals and video instructions
    Screw in the fasteners of the radiator air guides. Use a drive socket #10. Use a ratchet wrench.
  22. Step 24
    How hard is it to do yourself: Engine Radiator replacement on VW Jetta 2 1.3 1989 - download illustrated guide
    Install the new radiator.
  23. Step 25
    Need to know how to renew Engine Radiator on VW JETTA 1990? This free workshop manual will help you to do it yourself
    Attach the coolant hose.
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