How to carry out replacement: Track Rod End 2.5 Turbo Diesel Peugeot 605 6B
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Change Peugeot 605 6B 2.5 Turbo Diesel Track Rod End yourself – manuals and video tutorials

How to change track rod end on PEUGEOT 605 Saloon – replacement guide

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Important!
This replacement procedure can be used for:
PEUGEOT 605 (6B) 2.1 Turbo Diesel, PEUGEOT 605 (6B) 2.0, PEUGEOT 605 (6B) 2.0 Turbo, PEUGEOT 605 (6B) 3.0, PEUGEOT 605 (6B) 3.0 SV 24, PEUGEOT 605 (6B) 2.0 Turbo, PEUGEOT 605 (6B) 2.0 16V, PEUGEOT 605 (6B) 2.5 Turbo Diesel, PEUGEOT 605 (6B) 2.0, PEUGEOT 605 (6B) 2.1 D, PEUGEOT 605 (6B) 2.0, PEUGEOT 605 (6B) 3.0, PEUGEOT 605 (6B) 3.0, PEUGEOT 605 (6B) 2.0 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Track Rod End for 605 (6B) and other PEUGEOT models
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Simple DIY car repair steps – Replacing Track rod end on 605 Saloon
Track rod end for 605 Saloon Diesel (129 hp)
Easy tricks to help you to replace Track rod end on 605 Saloon
Track rod end for 605 Saloon Petrol (114 hp)
Tools
Replacement: track rod end – PEUGEOT 605 (6B). Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #20
Combination spanner #22
Drive socket # 17
Wheel impact socket #19
Ratchet wrench
Torque wrench
Vernier caliper
Tap wrench
Hammer
Pin punch
Wheel chock
Buy tools
Replacement: track rod end – PEUGEOT 605 (6B). AUTODOC recommends:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • Please note: all work on the car – PEUGEOT 605 (6B) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Track Rod End on Peugeot 605 6B 1989 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace PEUGEOT 605 (6B) 2.5 Turbo Diesel 1990 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Peugeot 605 6B 2.1 Turbo Diesel 1991 Track Rod End replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: track rod end – PEUGEOT 605 (6B). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 5
    Changing Track Rod End on PEUGEOT 605 (6B) 2.0 Turbo 1992 by yourself
    Remove the wheel.
  5. Step 6
    How to remove PEUGEOT 605 2.0 16V 1993 Track Rod End - online easy-to-follow instructions
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  6. Step 7
    How to replace Track Rod End on PEUGEOT 605 (6B) 1994: download PDF manuals and video instructions
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #22.
  7. Step 8
    How hard is it to do yourself: Track Rod End replacement on Peugeot 605 6B 2.0 1995 - download illustrated guide
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  8. Step 9
    Need to know how to renew Track Rod End on PEUGEOT 605 1996? This free workshop manual will help you to do it yourself
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #17. Use a tap wrench.
  9. Step 10
    Changing of Track Rod End on Peugeot 605 6B 1997 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the tie rod end from the steering knuckle. Use a pin punch. Use a hammer.
  10. Step 11
    PEUGEOT 605 2.5 Turbo Diesel Track Rod End replacement: online guides and video tutorials
    Screw the end out of the tie rod.
  11. Step 12
    Replacing Track Rod End on Peugeot 605 6B 1999 2.5 Turbo Diesel by yourself
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  12. Step 13
    605 (6B) 2.0 16V 1989 Track Rod End DIY replacement workshop manual
    Screw on a new tie rod end.
    Replacement: track rod end – PEUGEOT 605 (6B). AUTODOC experts recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
  13. Step 14
    How to change Track Rod End on PEUGEOT 605 (6B) 1990 - tips and tricks
    Connect the tie rod end to the steering knuckle.
  14. Step 15
    Step-by-step recommendations for DIY replacement Peugeot 605 6B 1991 2.0 16V Track Rod End
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
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