Important!
This replacement procedure can be used for:
PEUGEOT 406 Coupe (8C) 2.2, PEUGEOT 406 Coupe (8C) 2.2 HDI, PEUGEOT 406 Coupe (8C) 2.0 16V, PEUGEOT 406 Coupe (8C) 3.0 V6, PEUGEOT 406 Coupe (8C) 2.0 16V, PEUGEOT 406 Coupe (8C) 3.0 V6 24V, PEUGEOT 406 Coupe (8C) 2.0 16V View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: track rod end – PEUGEOT 406 Coupe (8C). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
High-temperature ceramic grease
Combination spanner #20
Combination spanner #24
Drive socket # 16
Drive socket # 17
Wheel impact socket #19
Ratchet wrench
Torque wrench
Vernier caliper
Ball joint puller
Wheel chock
Replacement: track rod end – PEUGEOT 406 Coupe (8C). AUTODOC experts recommend:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • Please note: all work on the car – PEUGEOT 406 Coupe (8C) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Track Rod End on Peugeot 406 Coupe 1997 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace PEUGEOT 406 Coupe (8C) 2.2 HDI 1998 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Peugeot 406 Coupe 2.0 16V 1999 Track Rod End replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. PEUGEOT 406 Coupe (8C)
  4. Step 5
    Changing Track Rod End on PEUGEOT 406 Coupe (8C) 3.0 V6 2000 by yourself
    Remove the wheel.
  5. Step 6
    How to remove PEUGEOT 406 2.2 2001 Track Rod End - online easy-to-follow instructions
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  6. Step 7
    Clean the lock nut that connects the tie rod to the tie rod end. Use a wire brush. Use WD-40 spray.
    Step 8
    How to replace Track Rod End on PEUGEOT 406 Coupe (8C) 2002: download PDF manuals and video instructions
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #20. Use a combination spanner #24.
  7. Step 9
    How hard is it to do yourself: Track Rod End replacement on Peugeot 406 Coupe 2.2 HDI 2003 - download illustrated guide
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  8. Step 10
    Need to know how to renew Track Rod End on PEUGEOT 406 2004? This free workshop manual will help you to do it yourself
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #16. Use a ratchet wrench.
  9. Step 11
    Changing of Track Rod End on Peugeot 406 Coupe 2005 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the tie rod end from the steering knuckle. Use a ball joint puller.
  10. Step 12
    PEUGEOT 406 3.0 V6 24V Track Rod End replacement: online guides and video tutorials
    Screw the end out of the tie rod. Use a combination spanner #20. Use a combination spanner #24.
  11. Step 13
    Replacing Track Rod End on Peugeot 406 Coupe 1998 2.2 HDI by yourself
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  12. Step 14
    406 Coupe (8C) 2.2 1999 Track Rod End DIY replacement workshop manual
    Screw on a new tie rod end.
    Replacement: track rod end – PEUGEOT 406 Coupe (8C). AUTODOC recommends:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
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DIY PEUGEOT 406 Coupe (8C) Track Rod End replacement - online guide
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