Important!
This replacement procedure can be used for:
VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 1.6 FSI, VW Passat Variant (3C5) 2.0 FSI, VW Passat Variant (3C5) 1.9 TDI, VW Passat Variant (3C5) 2.0 TDI 16V, VW Passat Variant (3C5) 1.6, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 TFSI, VW Passat Variant (3C5) 1.4 TSI, VW Passat Variant (3C5) 1.8 TSI, VW Passat Variant (3C5) 3.6 FSI, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 1.4 TSI EcoFuel, VW Passat Variant (3C5) 2.0 TDI, VW Passat Variant (3C5) 2.0 BlueTDI, VW Passat Variant (3C5) 1.6 TDI, VW Passat Variant (3C5) 1.8 TSI View more

The steps may slightly vary depending on the car design.

How to change rear wheel bearing / rear hub bearing on VW PASSAT B6 (3C5) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Wheel Bearing for Passat Variant (3C5) and other VW models
How to change Wheel bearing kit on Passat B6 Variant 2.0 TDI – step-by-step instructions for straightforward car repair Wheel bearing kit
How to change Wheel bearing on Passat B6 Variant 2.0 TDI – step-by-step instructions for straightforward car repair Wheel bearing
How to change Cap, wheel bearing on Passat B6 Variant 2.0 TDI – step-by-step instructions for straightforward car repair Cap, wheel bearing
Tools
Replacement: wheel bearing – Passat 3C5. List of the tools you'll need:
Wire brush
All-purpose cleaning spray
Brake cleaner
Copper grease
Torx bit T30
XZN socket bit # 16
Combination spanner #15
Drive socket # 13
Wheel impact socket #17
Ratchet wrench
Torque wrench
Impact screwdriver
Hammer
Tap wrench
Rubber mallet
Crow bar
Wheel chock
Replacement: wheel bearing – VW Passat B6 3C Variant. AUTODOC recommends:
  • Do not re-use the bearing assembly of your VW Passat 3C B6 Variant car.
  • The wheel hub bearing replacement procedure is identical for both wheels on the same axle.
  • Warning! Shut down the engine before starting any work – Passat Variant B6.
Carry out replacement in the following order:
  1. Step 1
    How to change Wheel Bearing on Passat B6 Variant 2005 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW Passat Variant (3C5) 2.0 TDI 2006 Wheel Bearing - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Passat B6 Variant 2.0 TDI 16V 2007 Wheel Bearing replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Wheel Bearing on VW Passat Variant (3C5) 2.0 FSI 2008 by yourself
    Unscrew the wheel bolts.
    Replacement: wheel bearing – VW Passat 3C5. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove VW PASSAT 2.0 TDI 4motion 2009 Wheel Bearing - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Wheel Bearing on VW Passat Variant (3C5) 2010: download PDF manuals and video instructions
    Put the parking brake system into service mode.
  7. Step 7
    How hard is it to do yourself: Wheel Bearing replacement on Passat B6 Variant 1.4 TSI EcoFuel 2011 - download illustrated guide
    Clean the parking brake connector. Use a wire brush. Use all-purpose cleaning spray.
  8. Step 8
    Need to know how to renew Wheel Bearing on VW PASSAT 2005? This free workshop manual will help you to do it yourself
    Unplug the parking brake connector.
  9. Step 9
    Changing of Wheel Bearing on Passat B6 Variant 2006 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
  10. Step 10
    VW PASSAT 2.0 TDI Wheel Bearing replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: wheel bearing – Passat B6 3C Variant. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 11
    Replacing Wheel Bearing on Passat B6 Variant 2008 2.0 TDI by yourself
    Remove the brake pads.
  12. Step 12
    Passat Variant (3C5) 2.0 TDI 4motion 2009 Wheel Bearing DIY replacement workshop manual
    Remove the hub bearing protection cap. Use a crowbar. Use a hammer.
    Please note!
    Some cars are not equipped with wheel hub caps.
  13. Step 13
    How to change Wheel Bearing on VW Passat Variant (3C5) 2010 - tips and tricks
    Unscrew the hub bearing mounting. Use XZN #16. Use a tap wrench.
  14. Step 14
    Step-by-step recommendations for DIY replacement Passat B6 Variant 2011 2.0 TDI 4motion Wheel Bearing
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  15. Step 15
    DIY replacement of Wheel Bearing on VW Passat Variant (3C5) 1.9 TDI 2005 is not an issue anymore with our step-by-step tutorial
    Remove the brake disc.
  16. Step 16
    How to change Wheel Bearing on Passat B6 Variant 2005 - free PDF and video manuals
    Remove the hub and the bearing together, since they are a sealed unit.
  17. Step 17
    How to replace VW Passat Variant (3C5) 2.0 TDI 2006 Wheel Bearing - step-by-step manuals and video guides
    Clean the hub bearing mounting seat. Use all-purpose cleaning spray.
  18. Step 18
    Passat B6 Variant 2.0 TDI 16V 2007 Wheel Bearing replacement: free workshop manuals
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: wheel bearing – VW Passat 3C5. After applying the spray, wait a few minutes.
  19. Step 19
    Changing Wheel Bearing on VW Passat Variant (3C5) 2.0 FSI 2008 by yourself
    Install the new wheel hub with a bearing.
  20. Step 20
    How to remove VW PASSAT 2.0 TDI 4motion 2009 Wheel Bearing - online easy-to-follow instructions
    Treat the hub where it contacts the brake disk. Use copper grease.
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DIY VW Passat Variant (3C5) Wheel Bearing replacement - online guide
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