Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 11
Remove the brake pads.
Step 12
Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 13
Unscrew the caliper bracket fastening. Use a drive socket #14. Use a ratchet wrench.
Step 14
Remove the caliper bracket.
Step 15
Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
Step 16
Unscrew the brake disc fastening. Use a Phillips screwdriver. Use an impact screwdriver.
Step 17
Remove the brake disc.
Step 18
Remove the hub bearing protection cap. Use a hammer. Use a crowbar.
AUTODOC recommends:
Some cars are not equipped with wheel hub caps.
Step 19
Unstake the wheel hub retaining nut. Use a flat metal-working chisel. Use a hammer.
Step 20
Unscrew the wheel hub axle nut. Use a drive socket #32. Use a tap wrench.
Step 21
Remove the hub and the bearing together, since they are a sealed unit.
Step 22
Clean the hub bearing mounting seat. Use all-purpose cleaning spray.
Step 23
Install the new wheel hub with a bearing.
Step 24
Tighten the hub. Use a drive socket #32. Use a torque wrench. Tighten it to 181 Nm torque.
Replacement: wheel bearing – Honda Insight ZE2_ZE3. Tip from AUTODOC:
The wheel bearing unit must not tilt on the axle pin.
Step 25
Restake the wheel hub retaining nut. Use a flat metal-working chisel. Use a hammer.
Step 26
Install the hub bearing protection cap. Use a rubber mallet. Use a crowbar.
Step 27
Apply special grease to the bearing assembly mounting seat. Use copper grease.
Step 28
Install the brake disc.
Step 29
Tighten the brake disc fastening. Use a Phillips screwdriver. Use a torque wrench. Tighten it to 9 Nm torque.
Step 30
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
AUTODOC recommends:
Replacement: wheel bearing – Honda Insight ZE2_ZE3. After applying the spray, wait a few minutes.
Step 31
Install the brake caliper bracket.
Step 32
Tighten the brake caliper bracket. Use a drive socket #14. Use a torque wrench. Tighten it to 55 Nm torque.
Step 33
Install the brake pads.
Step 34
Install the brake caliper and fix it. Use a combination spanner #12. Use a combination spanner #17. Use a drive socket #12. Use a torque wrench. Tighten it to 23 Nm torque.
Step 35
Install the parking brake cable into the brake caliper bracket. Use a rubber mallet. Use a drive socket #17. Use a ratchet wrench.
Step 36
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 37
Clean the brake disk surface. Use a brake cleaner.
Replacement: wheel bearing – Honda Insight ZE2_ZE3. Tip from AUTODOC experts:
After applying the spray, wait a few minutes.
Step 38
Install the wheel.
AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. Honda Insight ZE2_ZE3
Step 39
Screw in the wheel bolts. Use wheel impact socket #19.
Step 40
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 108 Nm torque.
Step 41
Remove the jacks and chocks.
AUTODOC recommends:
Important! Replacement: wheel bearing – Honda Insight ZE2_ZE3. Check the brake fluid level in the reservoir and top up if necessary.
Step 42
Tighten the brake fluid reservoir cap. Close the hood.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?
Find out which tyre and wheel sizes are compatible with the HONDA Insight II Hatchback (ZE) model.
It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents
Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
Scan
To download the app:
- scan the QR code
- download from App Store
- download from Google Play
Tips & tricks for your HONDA INSIGHT (ZE_)
View more
How and why to check your oil | AUTODOC tips
The most common problems when buying a used car | AUTODOC
NRF is a leading supplier of automotive parts in AUTODOC
Easy Steps to Fix Minor Scratches on Your Vehicle | AUTODOC tips