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How to change rear brake discs on VW Touran 1T1 1T2 – replacement guide
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Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel, VW TOURAN (1T1, 1T2) 1.6 BiFuel … View more
The steps may slightly vary depending on the car design.
VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel, VW TOURAN (1T1, 1T2) 1.6 BiFuel … View more
The steps may slightly vary depending on the car design.
How to change rear brake discs / rear brake rotors on VW TOURAN 1 (1T1, 1T2) [TUTORIAL AUTODOC]
All the parts you need to replace – Brake Discs for TOURAN (1T1, 1T2) and other VW models
Brake disc
Alternative products
Brake disc
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
Drive socket # 13
XZN socket bit # 14
Torx bit T30
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Impact screwdriver
Crow bar
Wheel chock
Replacement: brake discs – VW Touran 1T1 1T2. AUTODOC experts recommend:
- Replace the brake disks on the car VW Touran 1T1 1T2 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
- The replacement procedure is identical for both brake disks on the same axle.
- When changing the brake discs, always replace the brake pads.
- Please note: all work on the car – VW Touran 1T1 1T2 – should be done with the engine switched off.
Carry out replacement in the following order:
- Step 1
Open the bonnet. Unscrew the brake fluid reservoir cap. - Step 2
Secure the wheels with chocks. - Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #17. - Step 4
Raise the rear of the car and secure on supports. - Step 5
Unscrew the wheel bolts.Replacement: brake discs – VW Touran 1T1 1T2. Tip:To avoid injury, hold up the wheel when unscrewing the bolts. - Step 6
Remove the wheel. - Step 7
Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray. - Step 8
Unscrew the brake caliper fastening. Use a combination spanner #13. - Step 9
Remove the brake caliper. Use a crowbar.Replacement: brake discs – VW Touran 1T1 1T2. Tip from AUTODOC:Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary. - Step 10
Remove the brake pads. Use a crowbar. - Step 11
Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray. - Step 12
Unscrew the caliper bracket fastening. Use XZN #14. Use a ratchet wrench. Use a tap wrench. - Step 13
Remove the caliper bracket. - Step 14
Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray. - Step 15
Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver. - Step 16
Remove the brake disc. - Step 17
Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease. - Step 18
Install the brake disc. - Step 19
Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque. - Step 20
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.Replacement: brake discs – VW Touran 1T1 1T2. AUTODOC recommends:After applying the spray, wait a few minutes.
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