Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 1.6 FSI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 2.0 FSI, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel, VW TOURAN (1T1, 1T2) 1.6 BiFuel … View more

The steps may slightly vary depending on the car design.

How to change front brake discs / front brake rotors on VW TOURAN 1 (1T1, 1T2) [TUTORIAL AUTODOC]

All the parts you need to replace – Brake Discs for TOURAN (1T1, 1T2) and other VW models

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Replacement: brake discs – VW Touran 1T1 1T2. List of the tools you'll need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Copper grease 
                    
                      HEX bit no.H7.
                    
                      Drive socket # 21 
                    
                      Torx bit T30
                    
                      Wheel impact socket #17
                    
                      Brake caliper wind back tool
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Tap wrench
                    
                      Impact screwdriver
                    
                      Rubber mallet
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake discs – VW Touran 1T1 1T2. AUTODOC experts recommend:

Replace the brake disks on the car VW Touran 1T1 1T2 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
All work should be done with the engine stopped.

Replacement: brake discs – VW Touran 1T1 1T2. Recommended sequence of steps:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.
Step 5

Unscrew the wheel bolts.

Replacement: brake discs – VW Touran 1T1 1T2. AUTODOC recommends:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6

Remove the wheel.
Step 7

Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 8

Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 9

Spread the brake pads. Use a crowbar.
Step 10

Detach the brake caliper retaining spring. Use a crowbar.
Step 11

Remove the brake caliper.

Replacement: brake discs – VW Touran 1T1 1T2. Tip:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads.
Step 13

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 14

Unscrew the caliper bracket fastening. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
Step 15

Remove the caliper bracket.
Step 16

Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
Step 17

Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.

Replacement: brake discs – VW Touran 1T1 1T2. Tip from AUTODOC experts:
If necessary, use a rubber mallet.
Step 18

Remove the brake disc.
Step 19

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 20

Install the brake disc.
Step 21

Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
Step 22

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – VW Touran 1T1 1T2. After applying the spray, wait a few minutes.
Step 23

Install the brake caliper bracket.
Step 24

Tighten the brake caliper bracket. Use a drive socket #21. Use a torque wrench. Tighten it to 190 Nm torque.
Step 25

Treat the brake caliper piston. Use a brake cleaner.

Replacement: brake discs – VW Touran 1T1 1T2. Professionals recommend:
After applying the spray, wait a few minutes.
Step 26

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 27

Install the brake pads.
Step 28

Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 30 Nm torque.
Step 29

Install the dust boot caps of the brake caliper guide pins.
Step 30

Install the brake caliper retaining spring. Use a crowbar.
Step 31

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 32

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – VW Touran 1T1 1T2. After applying the spray, wait a few minutes.
Step 33

Install the wheel.

Replacement: brake discs – VW Touran 1T1 1T2. Professionals recommend:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 34

Screw in the wheel bolts. Use wheel impact socket #17.
Step 35

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 Nm torque.
Step 36

Remove the jacks and chocks.

AUTODOC recommends:
Important! Replacement: brake discs – VW Touran 1T1 1T2. Check the brake fluid level in the reservoir and top up if necessary.
Step 37

Tighten the brake fluid reservoir cap.

Replacement: brake discs – VW Touran 1T1 1T2. Tip from AUTODOC experts:
Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 38

Close the hood.

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