How to carry out replacement: Brake Discs 2.0 Twin Spark (164.H3) ALFA ROMEO 164 (164)
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Change ALFA ROMEO 164 (164) 2.0 Twin Spark (164.H3) Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on ALFA ROMEO 164 (164) – replacement guide

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When to replace the Brake Discs on your ALFA ROMEO 164
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
ALFA ROMEO 164 (164) 2.0 V6 Turbo (164.K3), ALFA ROMEO 164 (164) 2.0 V6 Turbo (164.A2G, 164.A2F), ALFA ROMEO 164 (164) 2.5 V6 (164A1C), ALFA ROMEO 164 (164) 2.5 TD (164.K2A, 164.K2B), ALFA ROMEO 164 (164) 3.0 V6 (164.H1A, 164.H1B, 164.K1P), ALFA ROMEO 164 (164) 3.0 24V (164.K1), ALFA ROMEO 164 (164) 3.0 24V QV (164.H1), ALFA ROMEO 164 (164) 3.0 24V Q4 (164.K1M, 164.K1C), ALFA ROMEO 164 (164) 3.0 (164H1), ALFA ROMEO 164 (164) 3.0 24V QV Allrad (164K1H), ALFA ROMEO 164 (164) 3.0 24V (164K1G, 164K1F), ALFA ROMEO 164 (164) 3.0 24V (164K1M) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for 164 (164) and other ALFA ROMEO models
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Brake disc for 164 (164) Petrol (163 hp)
Brake disc removal & installation, incredibly easy steps for 164 (164)
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Changing Brake disc on 164 (164) – tips for first time repair
Brake disc for 164 (164) Petrol (180 hp)
Main steps for Brake disc replacement on 164 (164)
Brake disc for 164 (164) Petrol (211 hp)
How to change Brake disc on 164 (164) – tips for proper car maintenance
Brake disc for 164 (164) Petrol (233 hp)
Simple DIY car repair steps – Replacing Brake disc on 164 (164)
Brake disc for 164 (164) Petrol (231 hp)
Easy tricks to help you to replace Brake disc on 164 (164)
Brake disc for 164 (164) Petrol (228 hp)
Tools
Replacement: brake discs – ALFA ROMEO 164 (164). Tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #13
Combination spanner #17
Drive socket # 12
Drive socket # 13
Drive socket # 17
Wheel impact socket #17
Ratchet wrench
Tap wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car ALFA ROMEO 164 (164) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – ALFA ROMEO 164 (164) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on ALFA ROMEO 164 (164) 1987 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    How to replace ALFA ROMEO 164 (164) 2.0 Twin Spark (164.H3) 1988 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. ALFA ROMEO 164 (164)
  3. Step 6
    ALFA ROMEO 164 (164) 3.0 V6 1989 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Discs on ALFA ROMEO 164 (164) 2.0 V6 Turbo 1990 by yourself
    Detach the brake hose from the shock strut. Use a crowbar.
  5. Step 8
    How to remove ALFA ROMEO 164 3.0 i.e. QV 1991 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 9
    How to replace Brake Discs on ALFA ROMEO 164 (164) 1992: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on ALFA ROMEO 164 (164) 2.5 TD 1993 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 11
    Need to know how to renew Brake Discs on ALFA ROMEO 164 1994? This free workshop manual will help you to do it yourself
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – ALFA ROMEO 164 (164). Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 12
    Changing of Brake Discs on ALFA ROMEO 164 (164) 1995 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar.
  10. Step 13
    ALFA ROMEO 164 2.0 Twin Spark (164.H3) Brake Discs replacement: online guides and video tutorials
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  11. Step 14
    Replacing Brake Discs on ALFA ROMEO 164 (164) 1997 2.0 Twin Spark (164.H3) by yourself
    Unscrew the caliper bracket fastening. Use a drive socket #17. Use a ratchet wrench. Use a tap wrench.
  12. Step 15
    164 (164) 3.0 i.e. QV 1998 Brake Discs DIY replacement workshop manual
    Remove the caliper bracket.
  13. Step 16
    How to change Brake Discs on ALFA ROMEO 164 (164) 1987 - tips and tricks
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  14. Step 17
    Step-by-step recommendations for DIY replacement ALFA ROMEO 164 (164) 1988 3.0 i.e. QV Brake Discs
    Unscrew the brake disc fastening. Use a drive socket #12. Use a ratchet wrench.
  15. Step 18
    DIY replacement of Brake Discs on ALFA ROMEO 164 (164) 3.0 24V 1989 is not an issue anymore with our step-by-step tutorial
    Remove the brake disc.
  16. Step 19
    How to change Brake Discs on ALFA ROMEO 164 (164) 1987 - free PDF and video manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  17. Step 20
    How to replace ALFA ROMEO 164 (164) 2.0 Twin Spark (164.H3) 1988 Brake Discs - step-by-step manuals and video guides
    Install the brake disc.
  18. Step 21
    ALFA ROMEO 164 (164) 3.0 V6 1989 Brake Discs replacement: free workshop manuals
    Tighten the brake disc fastening. Use a drive socket #12. Use a torque wrench. Tighten it to 11 nm torque.
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