How to change front suspension strut on Mercedes W201 – replacement guide
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Important!
This replacement procedure can be used for:
MERCEDES-BENZ 190 (W201) E 1.8 (201.018),
MERCEDES-BENZ 190 (W201) 2.0 (201.023),
MERCEDES-BENZ 190 (W201) 2.0 (201.023),
MERCEDES-BENZ 190 (W201) E 2.0 (201.024),
MERCEDES-BENZ 190 (W201) D 2.0 (201.122)
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The steps may slightly vary depending on the car design.
How to change front shock absorber and coil springs on MERCEDES W201 [TUTORIAL AUTODOC]
All the parts you need to replace – Shock Absorber for 190 (W201) and other MERCEDES-BENZ models
Do not allow the steering knuckle to hang on the brake hose or wiring harness.
Step 21
Unscrew the fasteners of the upper strut mount.
Step 22
Remove the strut mount.
Step 23
Clean the mounting seat of the suspension strut mount. Use a wire brush. Use all-purpose cleaning spray.
Step 24
Clean the mounting seats of the shock strut. Use a wire brush. Use all-purpose cleaning spray.
Step 25
Install the top suspension strut mount.
Step 26
Screw on the fasteners of the upper strut mount.
Step 27
Install the dust boot and the bump stop.
Step 28
Install a new suspension strut.
Replacement: suspension strut – Mercedes W201. Tip from AUTODOC:
Before installing a new shock absorber you should pump it 3–5 times by hand.
Step 29
Install the fastening bolts.
Step 30
Secure the wiring to the strut.
Step 31
Screw on the fastener of the strut piston rod.
Step 32
Tighten the lower fasteners connecting the shock strut to the steering knuckle. Use a combination spanner #19. Use a drive socket #19. Use a torque wrench. Tighten it to 110 Nm torque.
Step 33
Clean the wheel rim mounting seat. Use a wire brush. Use all-purpose cleaning spray.
Step 34
Treat the surface where the brake disc contacts the wheel rim. Use ceramic grease.
Step 35
Install the wheel.
AUTODOC recommends:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 36
Screw in the wheel bolts. Use wheel impact socket #17. Use a ratchet wrench.
Step 37
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 110 Nm torque.
Step 38
Remove the jacks and chocks.
Step 39
Tighten the fasteners of the upper strut mount. Use a drive socket #13. Use a torque wrench. Tighten it to 20 Nm torque.
Step 40
Tighten the fastener of the suspension strut piston rod. Use a special drive socket to remove the shock absorber # 19. Use HEX No.H6. Use a torque wrench. Tighten it to 60 Nm torque.
Step 41
Remove the fender protection cover.
Step 42
Close the bonnet.
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