How to change front suspension strut on Audi A3 8L1 – replacement guide
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Important!
This replacement procedure can be used for:
AUDI A3 Hatchback (8L1) 1.9 TDI,
AUDI A3 Hatchback (8L1) 1.6,
AUDI A3 Hatchback (8L1) 1.9 TDI,
AUDI A3 Hatchback (8L1) 1.8 T,
AUDI A3 Hatchback (8L1) 1.9 TDI,
AUDI A3 Hatchback (8L1) 1.9 TDI,
AUDI A3 Hatchback (8L1) 1.8 T,
AUDI A3 Hatchback (8L1) 1.6
…
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The steps may slightly vary depending on the car design.
How to change a front shock strut on AUDI A3 1 (8L1) [TUTORIAL AUTODOC]
All the parts you need to replace – Shock Absorber for A3 Hatchback (8L1) and other AUDI models
Replacement: suspension strut – Audi A3 8L1. Professionals recommend:
Both shock struts of the front suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right shock struts of the front suspension.
All work should be done with the engine stopped.
You might need other tools.
Replacement: suspension strut – Audi A3 8L1. Use the following procedure:
Step 1
Open the bonnet.
Step 2
Secure the wheels with chocks.
Step 3
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 4
Remove the wheel rim cover.
Step 5
Unscrew the hub lock nut. Use 1-3/16" drive 12-point socket.
Replacement: suspension strut – Audi A3 8L1. AUTODOC recommends:
Do not unscrew the fastener by more than 90 degrees.
Step 6
Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 7
Raise the front of the car and secure on supports.
Step 8
Unscrew the wheel bolts.
Replacement: suspension strut – Audi A3 8L1. AUTODOC experts recommend:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 9
Remove the wheel.
Step 10
Disconnect the wiring and the brake hose from the bracket on the shock strut.
Step 11
Unscrew the fastener connecting the drive shaft to the wheel hub. Use 1-3/16" drive 12-point socket.
Step 12
Clean the fasteners connecting the shock strut to the steering knuckle. Clean the fasteners connecting the ball joint to the suspension control arm. Use a wire brush. Use WD-40 spray.
Step 13
Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #13.
Step 14
Disconnect the spherical joint from the arm.
Step 15
Pull the drive shaft out of the steering knuckle and lifting it, tie to the body. Use a hammer. Use a pin punch.
AUTODOC recommends:
Make sure that the drive shaft is not unloaded (when the car is jacked).
Step 16
Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 17
Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #18.
Step 18
Remove the support from under the steering knuckle.
Step 19
Release the lower fastener connecting the shock strut to the steering knuckle. Use a special drive socket to remove the shock absorber.
Step 20
Disconnect the steering knuckle from the shock absorber strut.
Replacement: suspension strut – Audi A3 8L1. Tip:
If necessary, use a rubber mallet.
Step 21
Prop up the steering knuckle. Use a hydraulic transmission jack.
AUTODOC recommends:
Make sure that the steering knuckle is not released from load.
Step 22
Unscrew the upper fastening of the shock absorber strut. Use a combination spanner #21. Use HEX No.H6.
Replacement: suspension strut – Audi A3 8L1. Tip from AUTODOC experts:
To avoid injuries, hold the shock strut when undoing the fastening bolts.
Step 23
Remove the suspension strut. Set the shock absorber strut on the spring compressor tool.
Replacement: suspension strut – Audi A3 8L1. Tip from AUTODOC:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 24
Compress the spring.
Step 25
Remove the strut piston rod nut. Use flare nut socket #22. Use HEX No.H6.
Step 26
Remove the top strut mount.
Step 27
Release the coil spring.
Step 28
Remove the spring.
Step 29
Remove the shock absorber dust cap and the bump stop.
Step 30
Remove the old shock absorber from the hydraulic coil spring compressor.
AUTODOC recommends:
Replacement: suspension strut – Audi A3 8L1. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.Before installing a new shock absorber you should pump it manually 3-5 times.
Step 31
Install the new shock absorber on the hydraulic coil spring compressor.
Step 32
Install the dust sleeve and the bump stop on the new shock absorber.
Step 33
Install the spring on the shock absorber.
Step 34
Compress the spring.
Step 35
Install the upper strut mount and the strut mount bearing.
Step 36
Tighten the shock strut piston rod nut. Use a combination spanner #19. Use HEX No.H6. Use a torque wrench. Tighten it to 60 Nm torque.
Replacement: suspension strut – Audi A3 8L1. Professionals recommend:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 37
Decompress the spring.
Step 38
Remove the assembled shock strut.
Step 39
Install the shock strut into the wheel arch.
Step 40
Tighten the upper fastening nut of the shock absorber strut. Do not tighten it.
Step 41
Clean the splines of the drive shaft CV joint. Use a wire brush.
Step 42
Treat the shock strut mounting seat on the steering knuckle. Use WD-40 spray.
Step 43
Fix the shock absorber strut on the steering knuckle.
Replacement: suspension strut – Audi A3 8L1. AUTODOC recommends:
If necessary, use a rubber mallet.
Step 44
Install and tighten a new bolt of the steering knuckle. Important! Be sure to use new fasteners. Use a drive socket #18. Use a combination spanner #18. Use a torque wrench. Tighten it to 60 Nm torque.+90°
Step 45
Remove the support from under the steering knuckle.
Step 46
Mount the drive shaft into the
wheel hub.
Step 47
Attach the ball joint to the control arm.
Step 48
Screw in the fasteners of the ball joint lock plate (3 pieces). Important! Be sure to use new fasteners. Use a drive socket #13. Use a torque wrench. Tighten it to 20 Nm torque.+90°
Step 49
Screw the nut of the drive shaft.
Step 50
Fasten the brake hose on the strut. Connect the fastener of the ABS sensor cable to the shock absorber strut.
Step 51
Clean the wheel rim mounting seat. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 52
Install the wheel.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. Audi A3 8L1
Step 53
Screw in the wheel bolts. Use wheel impact socket #17.
Step 54
Tighten the drive shaft nut. Use 1-3/16" drive 12-point socket. Use a torque wrench. Tighten it to 180 Nm torque.
Step 55
Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 Nm torque.
Step 56
Tighten the shock strut top mount. Use a drive socket #19. Use a torque wrench. Tighten it to 60 Nm torque.
Step 57
Remove the fender protection cover.
Step 58
Close the hood.
Step 59
Remove the jacks and chocks.
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