Replacement: strut mount – Mazda 3 BK. AUTODOC recommends:
The replacement procedure is identical for the mounts of the left and right shock struts of the front suspension.
All mounts of the front shock struts should be replaced simultaneously.
Please note: all work on the car – Mazda 3 BK – should be done with the engine switched off.
Carry out replacement in the following order:
Step 1
Secure the wheels with chocks.
Step 2
Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 3
Raise the front of the car and secure on supports.
Step 4
Unscrew the wheel bolts.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Mazda 3 BK
Step 5
Remove the wheel.
Step 6
Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 7
Unscrew the fastener connecting the stabilizer link to the shock strut. Use a drive socket #17. Use a ratchet wrench.
Step 8
Remove the ABS wiring harness bracket.
Step 9
Remove the stabilizer rod.
Step 10
Remove the fastener attaching the brake hose to the shock strut. Use a flat screwdriver.
Step 11
Detach the brake hose from the shock strut.
Step 12
Clean the lower fastener connecting the suspension strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 13
Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a drive socket #17. Use a ratchet wrench.
Step 14
Remove the fastening bolt.
Step 15
Release the lower fastener connecting the shock strut to the steering knuckle. Use a flat metal-working chisel. Use a hammer.
Step 16
Disconnect the steering knuckle from the shock absorber strut. Use a rubber mallet.
Step 17
Lower the car.
Step 18
Open the bonnet.
Step 19
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 20
Clean the fasteners of the shock strut upper mount. Use a wire brush. Use WD-40 spray.
Step 21
Unscrew the upper fasteners of the shock strut (3 pieces). Use a drive socket #14. Use a ratchet wrench.
AUTODOC recommends:
Important! Hold the suspension strut while unscrewing the fastening bolts. Mazda 3 BK
Step 22
Remove the suspension strut.
Step 23
Set the shock absorber strut on the spring compressor tool.
Replacement: strut mount – Mazda 3 BK. AUTODOC experts recommend:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 24
Compress the spring.
Step 25
Treat the shock strut rod. Use a wire brush. Use WD-40 spray.
Step 26
Remove the strut piston rod nut. Use a combination spanner #19. Use HEX No.H6. Use a ratchet wrench.
Step 27
Remove the top strut mount. Use a flat screwdriver.
Replacement: strut mount – Mazda 3 BK. AUTODOC recommends:
Examine the shock absorber dust cap and the bump stop. Replace them if necessary.
Step 28
Install a new top shock strut mount.
Step 29
Tighten the shock strut piston rod nut. Use a combination spanner #19. Use HEX No.H6. Use a torque wrench. Tighten it to 60 Nm torque.
Replacement: strut mount – Mazda 3 BK. Tip:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 30
Decompress the spring.
Step 31
Treat the shock strut rod. Use copper grease.
Step 32
Remove the assembled shock strut.
Step 33
Install the shock strut into the wheel arch.
Step 34
Secure the upper fasteners of the shock strut (3 pieces).
AUTODOC recommends:
Mazda 3 BK – To avoid injury, hold the suspension strut while screwing in the fastening bolts.
Step 35
Tighten the upper fasteners of the shock strut (3 pieces). Use a drive socket #14. Use a torque wrench. Tighten it to 30 Nm torque.
Step 36
Treat the fasteners of the shock strut mount. Use copper grease.
Step 37
Remove the fender protection cover.
Step 38
Close the hood.
Step 39
Raise the front of the car and secure on supports.
Step 40
Fix the shock absorber strut on the steering knuckle. Use a rubber mallet.
Step 41
Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 42
Install the fastening bolt.
Step 43
Tighten the lower fastening of the shock absorber. Use a drive socket #17. Use a torque wrench. Tighten it to 70 Nm torque.
Step 44
Fasten the brake hose on the strut.
Step 45
Install the brake hose retaining clip. Use a rubber mallet.
Step 46
Remove the support from under the steering knuckle.
AUTODOC recommends:
Replacement: strut mount – Mazda 3 BK. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 47
Ιnstall the transverse stabilizer link.
Step 48
Install the ABS wiring harness bracket.
Step 49
Tighten the fastener connecting the stabilizer link to the shock strut. Use a drive socket #17. Use a torque wrench. Tighten it to 50 Nm torque.
Step 50
Treat the shock strut fasteners. Treat all joints of the stabiliser link. Use copper grease.
Step 51
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 52
Clean the brake disk surface. Use a brake cleaner.
AUTODOC recommends:
Replacement: strut mount – Mazda 3 BK. After applying the spray, wait a few minutes.
Step 53
Install the wheel.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. Mazda 3 BK
Step 54
Screw in the wheel bolts. Use wheel impact socket #19.
Step 55
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 118 nm torque.
Step 56
Remove the jacks and chocks.
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