When to replace the Brake Pads on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (W639) 110 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 113 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 116 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 122 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 116 CDI 4x4 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 119 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 111 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 123 (639.701), MERCEDES-BENZ VITO Bus (W639) 109 CDI (639.701, 639.703), MERCEDES-BENZ VITO Bus (W639) 109 CDI 4x4 (639.701), MERCEDES-BENZ VITO Bus (W639) 126 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 111 CDI 4x4 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 111 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 115 CDI 4x4 (639.701, 639.705), MERCEDES-BENZ VITO Bus (W639) 120 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 123 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) E-CELL (639.703) View more

The steps may slightly vary depending on the car design.

How to change brake discs and brake pads on MERCEDES VITO W639 [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Pads for VITO Bus (W639) and other MERCEDES-BENZ models
Tools
Replacement: brake pads – Mercedes Vito W639. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
Torque wrench
HEX bit no.H6.
Wheel impact socket #17
Ratchet wrench
Flat Screwdriver
Brake caliper wind back tool
Round-nose pliers
Crow bar
Wheel chock
Replacement: brake pads – Mercedes Vito W639. AUTODOC experts recommend:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – Mercedes Vito W639. Use the following procedure:
  1. Step 1
    How to change Brake Pads on Mercedes Vito W639 2003 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace MERCEDES-BENZ VITO Bus (W639) 115 CDI (639.701, 639.703, 639.705) 2004 Brake Pads - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Mercedes Vito W639 113 CDI (639.701, 639.703, 639.705) 2005 Brake Pads replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Pads on MERCEDES-BENZ VITO Bus (W639) 116 CDI (639.701, 639.703, 639.705) 2006 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove MERCEDES-BENZ VITO 109 CDI (639.701, 639.703) 2007 Brake Pads - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake pads – Mercedes Vito W639. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Pads on MERCEDES-BENZ VITO Bus (W639) 2008: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Pads replacement on Mercedes Vito W639 116 CDI 4x4 (639.701, 639.703, 639.705) 2009 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins.
  8. Step 8
    Need to know how to renew Brake Pads on MERCEDES-BENZ VITO 2010? This free workshop manual will help you to do it yourself
    Disconnect the brake pad wear sensor plug. Use round-nose pliers.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  9. Step 9
    Changing of Brake Pads on Mercedes Vito W639 2011 won't be an issue if you follow this illustrated step-by-step guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 10
    MERCEDES-BENZ VITO 110 CDI (639.701, 639.703, 639.705) Brake Pads replacement: online guides and video tutorials
    Unscrew the brake caliper fastening. Use HEX No.H6. Use a ratchet wrench.
  11. Step 11
    Remove the guide pins from the brake caliper.
    Step 12
    Spread the brake pads. Use a crowbar.
    Step 13
    Replacing Brake Pads on Mercedes Vito W639 2013 115 CDI (639.701, 639.703, 639.705) by yourself
    Remove the brake caliper.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 14
    VITO Bus (W639) 109 CDI (639.701, 639.703) 2014 Brake Pads DIY replacement workshop manual
    Remove the brake pads.
    Replacement: brake pads – Mercedes Vito W639. AUTODOC experts recommend:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  13. Step 15
    How to change Brake Pads on MERCEDES-BENZ VITO Bus (W639) 2015 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – Mercedes Vito W639. After applying the spray, wait a few minutes.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes Vito W639 2016 109 CDI (639.701, 639.703) Brake Pads
    Remove the retaining springs of the brake pads. Use a flat screwdriver.
  15. Step 17
    DIY replacement of Brake Pads on MERCEDES-BENZ VITO Bus (W639) 111 CDI (639.701, 639.703, 639.705) 2017 is not an issue anymore with our step-by-step tutorial
    Install the retaining springs of the brake pads.
  16. Step 18
    Remove the brake pad wear sensor from the brake pad. Use a flat screwdriver.
    Step 19
    How to change Brake Pads on Mercedes Vito W639 2003 - free PDF and video manuals
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    Replacement: brake pads – Mercedes Vito W639. Tip from AUTODOC:
    Make sure the disc surface is clean before installing the pads.
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DIY MERCEDES-BENZ VITO Bus (W639) Brake Pads replacement - online guide
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