When to replace the Brake Discs on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (W639) 111 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 111 CDI 4x4 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 115 CDI 4x4 (639.701, 639.705), MERCEDES-BENZ VITO Bus (W639) 110 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 113 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 116 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 122 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 116 CDI 4x4 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 113 CDI 4x4 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 119 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 122 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 109 CDI (639.701), MERCEDES-BENZ VITO Bus (W639) 123 (639.701), MERCEDES-BENZ VITO Bus (W639) 109 CDI (639.701, 639.703), MERCEDES-BENZ VITO Bus (W639) 109 CDI 4x4 (639.701), MERCEDES-BENZ VITO Bus (W639) 126 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 111 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 120 CDI (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) 123 (639.701, 639.703, 639.705), MERCEDES-BENZ VITO Bus (W639) E-CELL (639.703) View more

The steps may slightly vary depending on the car design.

How to change brake discs and brake pads on MERCEDES VITO W639 [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Discs for VITO Bus (W639) and other MERCEDES-BENZ models
Tools
Replacement: brake discs – Mercedes Vito W639. Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Torx bit T30
HEX bit no.H6.
Drive socket # 21
Wheel impact socket #17
Ratchet wrench
Flat Screwdriver
Brake caliper wind back tool
Round-nose pliers
Crow bar
Wheel chock
Replacement: brake discs – Mercedes Vito W639. AUTODOC experts recommend:
  • The replacement procedure is identical for both brake disks on the same axle.
  • Replace the brake disks on the car Mercedes Vito W639 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Mercedes Vito W639 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Mercedes Vito W639 2003 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace MERCEDES-BENZ VITO Bus (W639) 115 CDI (639.701, 639.703, 639.705) 2004 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Mercedes Vito W639 113 CDI (639.701, 639.703, 639.705) 2005 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on MERCEDES-BENZ VITO Bus (W639) 116 CDI (639.701, 639.703, 639.705) 2006 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove MERCEDES-BENZ VITO 109 CDI (639.701, 639.703) 2007 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – Mercedes Vito W639. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on MERCEDES-BENZ VITO Bus (W639) 2008: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Mercedes Vito W639 116 CDI 4x4 (639.701, 639.703, 639.705) 2009 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins.
  8. Step 8
    Need to know how to renew Brake Discs on MERCEDES-BENZ VITO 2010? This free workshop manual will help you to do it yourself
    Disconnect the brake pad wear sensor plug. Use round-nose pliers.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  9. Step 9
    Changing of Brake Discs on Mercedes Vito W639 2011 won't be an issue if you follow this illustrated step-by-step guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 10
    MERCEDES-BENZ VITO 110 CDI (639.701, 639.703, 639.705) Brake Discs replacement: online guides and video tutorials
    Unscrew the brake caliper fastening. Use HEX No.H6. Use a ratchet wrench.
  11. Step 11
    Remove the guide pins from the brake caliper.
    Step 12
    Spread the brake pads. Use a crowbar.
    Step 13
    Replacing Brake Discs on Mercedes Vito W639 2013 115 CDI (639.701, 639.703, 639.705) by yourself
    Remove the brake caliper.
    Replacement: brake discs – Mercedes Vito W639. AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 14
    VITO Bus (W639) 109 CDI (639.701, 639.703) 2014 Brake Discs DIY replacement workshop manual
    Remove the brake pads.
  13. Step 15
    How to change Brake Discs on MERCEDES-BENZ VITO Bus (W639) 2015 - tips and tricks
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes Vito W639 2016 109 CDI (639.701, 639.703) Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #21. Use a ratchet wrench.
  15. Step 17
    DIY replacement of Brake Discs on MERCEDES-BENZ VITO Bus (W639) 111 CDI (639.701, 639.703, 639.705) 2017 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 18
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
    Step 19
    How to change Brake Discs on Mercedes Vito W639 2003 - free PDF and video manuals
    Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
  17. Step 20
    How to replace MERCEDES-BENZ VITO Bus (W639) 115 CDI (639.701, 639.703, 639.705) 2004 Brake Discs - step-by-step manuals and video guides
    Remove the brake disc.
  18. Step 21
    Mercedes Vito W639 113 CDI (639.701, 639.703, 639.705) 2005 Brake Discs replacement: free workshop manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  19. Step 22
    Changing Brake Discs on MERCEDES-BENZ VITO Bus (W639) 116 CDI (639.701, 639.703, 639.705) 2006 by yourself
    Install the brake disc.
  20. Step 23
    How to remove MERCEDES-BENZ VITO 109 CDI (639.701, 639.703) 2007 Brake Discs - online easy-to-follow instructions
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 18 Nm torque.
  21. Step 24
    How to replace Brake Discs on MERCEDES-BENZ VITO Bus (W639) 2008: download PDF manuals and video instructions
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  22. Step 25
    How hard is it to do yourself: Brake Discs replacement on Mercedes Vito W639 116 CDI 4x4 (639.701, 639.703, 639.705) 2009 - download illustrated guide
    Install the brake caliper bracket.
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DIY MERCEDES-BENZ VITO Bus (W639) Brake Discs replacement - online guide
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