Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
SUZUKI Splash Hatchback 1.2 VVT (A5B 412), SUZUKI Splash Hatchback 1.0 (A5B 310), SUZUKI Splash Hatchback 1.2 VVT (A5B 412), SUZUKI Splash Hatchback 1.0 (A5B 310), SUZUKI Splash Hatchback 1.2 (A5B 412), SUZUKI Splash Hatchback 1.3 CDTI (A5B 413D), SUZUKI Splash Hatchback 1.2 VVT (A5B 412), SUZUKI Splash Hatchback 1.2, SUZUKI Splash Hatchback 1.2 LPG … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Alternative products

Brake disc

Replacement: brake discs – SUZUKI SPLASH. Tools you need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Sealant
                    
                      Brake caliper guide pins grease
                    
                      Copper grease 
                    
                      Torx bit T30
                    
                      Combination spanner #15
                    
                      Drive socket # 13 
                    
                      Drive socket # 17 
                    
                      Wheel impact socket #21
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Brake caliper wind back tool
                    
                      Tap wrench
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

AUTODOC recommends:

Replace the brake disks on the car SUZUKI SPLASH in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – SUZUKI SPLASH – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #21.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. SUZUKI SPLASH
Step 6

Remove the wheel.
Step 7

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.

Step 8

Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
Step 9

Spread the brake pads. Use a crowbar.
Step 10

Remove the brake caliper.

Replacement: brake discs – SUZUKI SPLASH. AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 11

Remove the brake pads.
Step 12

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 13

Unscrew the caliper bracket fastening. Use a drive socket #17. Use a tap wrench. Use a ratchet wrench.
Step 14

Remove the fastening bolts (2 pieces).

Step 15

Remove the caliper bracket.
Step 16

Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
Step 17

Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
Step 18

Remove the brake disc.
Step 19

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 20

Install the brake disc.
Step 21

Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
Step 22

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – SUZUKI SPLASH. After applying the spray, wait a few minutes.
Step 23

Remove the guide pins from the brake caliper.

Step 24

Clean the brake caliper guide pins.
Step 25

Treat the brake caliper guide pins. Use the brake caliper guide pin grease.
Step 26

Screw in the guide pins.
Step 27

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.

Step 28

Treat the brake caliper bracket fasteners. Use a sealant.
Step 29

Install the brake caliper bracket.
Step 30

Install the fastening bolts (2 pieces).

Step 31

Tighten the brake caliper bracket. Use a drive socket #17. Use a torque wrench. Tighten it to 85 Nm torque.
Step 32

Install the brake pads.

Step 33

Treat the brake caliper piston. Use a brake cleaner.

Replacement: brake discs – SUZUKI SPLASH. AUTODOC experts recommend:
After applying the spray, wait a few minutes.
Step 34

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 35.1

Install the brake caliper and fix it.

Step 35.2

Use a combination spanner #15. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
Step 36

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 37

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – SUZUKI SPLASH. After applying the spray, wait a few minutes.
Step 38

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. SUZUKI SPLASH
Step 39

Screw in the wheel bolts. Use wheel impact socket #21.
Step 40

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #21. Use a torque wrench. Tighten it to 85 nm torque.
Step 41

Remove the jacks and chocks.

AUTODOC recommends:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 42

Tighten the brake fluid reservoir cap. Close the hood.

Replacement: brake discs – SUZUKI SPLASH. Tip:
Without starting the engine, press the brake pedal several times until you feel significant resistance.

Was this manual helpful?

Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.

Need New Tyres?

Find out which tyre and wheel sizes are compatible with the SUZUKI Splash Hatchback model

SUZUKI SPLASH tyre size

How to change front brake pads on SUZUKI SPLASH – replacement guide

Free download PDF
1.36 MB
How to change rear wheel bearing on SUZUKI SPLASH – replacement guide

Free download PDF
1.7 MB
How to change front anti roll bar links on SUZUKI SPLASH – replacement guide

Free download PDF
1.16 MB
How to change front suspension strut on SUZUKI SPLASH – replacement guide

Free download PDF
3.09 MB
How to change rear shock absorbers on SUZUKI SPLASH – replacement guide

Free download PDF
2.29 MB
How to change track rod end on SUZUKI SPLASH – replacement guide

Free download PDF
1.31 MB

How to change brake discs on a car – replacement tutorial

Universal

Free download PDF
2.92 MB
How to change front brake discs on Suzuki Swift MK3 – replacement guide

Free download PDF
2.24 MB
How to change rear brake discs on Mercedes W204 – replacement guide

Free download PDF
2.54 MB
How to change front brake discs on VW Golf 7 – replacement guide

Free download PDF
2.3 MB
How to change front brake discs on Audi A4 B8 – replacement guide

Free download PDF
2.29 MB
How to change rear brake discs on Nissan Qashqai J10 – replacement guide

Free download PDF
2.08 MB

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

Prevent Engine Damage: How to Identify Rocker Cover Gasket Issues and Proper Replacement | AUTODOC

6K views

Published on: 03/12/2020
K2 ROTON wheel cleaner overview

4K views

Published on: 27/03/2025
How to unlock your car without a key | AUTODOC tips

2M views

Published on: 15/09/2022
#DIY Wheel Rim Restoration: Revive Scratches and Chips Easily!

7K views

Published on: 18/07/2024