Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
RENAULT MASTER II Box (FD) 2.5 D, RENAULT MASTER II Box (FD) 2.8 dTI, RENAULT MASTER II Box (FD) 2.2 dCI, RENAULT MASTER II Box (FD) 1.9 dTI, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 1.9 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 3.0 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 2.5 dCi … View more

The steps may slightly vary depending on the car design.

How to change the front brake discs and pads on the RENAULT MASTER 2 Van [AUTODOC TUTORIAL]

Alternative products

Brake disc

Replacement: brake discs – Renault Master 2 van. List of the tools you'll need:

                      Wire brush
                    
                      Nylon brush
                    
                      WD-40 spray
                    
                      All-purpose cleaning spray
                    
                      Brake cleaner
                    
                      Anti-squeal paste
                    
                      Ceramic grease
                    
                      Torque wrench
                    
                      13 mm socket
                    
                      17 mm socket
                    
                      18 mm socket
                    
                      T40 Torx bit
                    
                      24 mm wheel impact socket
                    
                      Ratchet wrench or power tool for removal/installation of threaded fasteners
                    
                      Ratchet screwdriver
                    
                      Tommy bar
                    
                      Mounting lever
                    
                      Brake caliper wind back tool
                    
                      Car lift or jack with jack stands, and wheel chocks

Buy tools

Replacement: brake discs – Renault Master 2 van. Tip from AUTODOC experts:

Replace the brake discs and pads in axle sets, regardless of their condition. This will ensure even braking.
The procedure for replacing the brake discs and pads is identical for both sides of the same axle.
All the work should be carried out with the ignition switched off.

Replacement: brake discs – Renault Master 2 van. Recommended sequence of steps:

Step 1

Open the bonnet.
Step 2

Loosen the brake fluid reservoir cap.
Step 3

If you are going to use a jack, secure the wheels with chocks.
Step 4

Loosen the wheel fasteners. Use a 24 mm wheel impact socket. Use a tommy bar.
Step 5

Raise the car.

Replacement: brake discs – Renault Master 2 van. Tip:
If you are using a jack, make sure the car is parked on a hard, flat surface.Make sure to additionally secure the car with jack stands.
Step 6

Unscrew the wheel fasteners.

Caution!
To avoid injury, hold up the wheel when unscrewing the fasteners.
Step 7

Remove the wheel.
Step 8

Spread the brake pads apart. Use a mounting lever.
Step 9

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 10

Unscrew the lower brake caliper fastener. Use an 13 mm socket. Use a ratchet wrench.
Step 11

Unscrew the upper brake caliper fastener. Use an 17 mm socket. Use a ratchet wrench.
Step 12

Remove the fastening bolts.
Step 13

Remove the brake caliper.

AUTODOC recommendation:
Tie the caliper to the suspension or to the body with a wire without disconnecting it from the brake hose to avoid opening the brake line.Make sure that the brake caliper is not hanging from the brake hose.Do not press the brake pedal after the caliper has been removed. This may cause the piston to fall out of the caliper bore resulting in the brake fluid leakage and air entering the system.
Step 14

Remove the brake pads.
Step 15

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 16

Unscrew the brake caliper bracket fasteners. Use an 18 mm socket. Use a ratchet wrench.
Step 17

Remove the fastening bolts.
Step 18

Remove the brake caliper bracket.
Step 19

Clean the brake disc screw. Use a wire brush. Use WD-40 spray.
Step 20

Unscrew the brake disc screw. Use a T40 Torx bit. Use a ratchet screwdriver.
Step 21

Remove the screw.
Step 22

Remove the brake disc.
Step 23

Clean the wheel hub surface that is in contact with the brake disc. Use a wire brush. Use an all-purpose cleaning spray.
Step 24

Treat the wheel hub surface that is in contact with the brake disc. Use ceramic grease.
Step 25

Install a new brake disc.
Step 26

Install the brake disc screw.
Step 27

Tighten the brake disc screw. Use a T40 Torx bit. Use a torque wrench. Tightening torque: 14 N·m.
Step 28

Clean the brake caliper bracket and check its condition. Use a wire brush. Use a brake cleaner.

Replacement: brake discs – Renault Master 2 van. AUTODOC experts recommend:
Check the brake caliper guide pins and boots. Clean them. Replace them if necessary.
Step 29

Install the brake caliper bracket.
Step 30

Install the fastening bolts.
Step 31

Tighten the fasteners of the brake caliper bracket. Use an 18 mm socket. Use a torque wrench. Tightening torque: 110 N·m.
Step 32

Remove the brake pad anti-rattle clip from the brake caliper.
Step 33

Clean the brake caliper pistons. Use a nylon brush. Use a brake cleaner.
Step 34

Retract the brake caliper pistons. Use a brake caliper wind back tool.
Step 35

Install a brake pad anti-rattle clip into the brake caliper.
Step 36

Treat the brake pads in the areas where they contact the brake caliper bracket. Use anti-squeal paste.
Step 37

Install the brake pads.
Step 38

Install the brake caliper.
Step 39

Install the fastening bolts.
Step 40

Tighten the upper brake caliper fastener. Use an 17 mm socket. Use a torque wrench. Tightening torque: 80 N·m.
Step 41

Tighten the lower brake caliper fastener. Use an 13 mm socket. Use a torque wrench. Tightening torque: 30 N·m.
Step 42

Clean the wheel rim mounting seat. Use a wire brush. Use an all-purpose cleaning spray.

Step 43

Treat the brake disc surface that contacts the wheel rim. Use ceramic grease.
Step 44

Install the wheel.

Caution!
To avoid injury, hold up the wheel when screwing in the fasteners.
Step 45

Screw in the wheel fasteners. Use a 24 mm wheel impact socket. Use a ratchet wrench.
Step 46

Lower the car and tighten the wheel fasteners in a criss-cross pattern. Use a 24 mm wheel impact socket. Use a torque wrench. Tightening torque: 172 N·m.
Step 47

Remove the jack, jack stands, and wheel chocks.
Step 48

Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 49

Check the brake fluid level in the reservoir and top up if necessary.
Step 50

Tighten the brake fluid reservoir cap.
Step 51

Close the bonnet.

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