Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
RENAULT MASTER II Box (FD) 2.5 D, RENAULT MASTER II Box (FD) 2.8 dTI, RENAULT MASTER II Box (FD) 2.2 dCI, RENAULT MASTER II Box (FD) 1.9 dTI, RENAULT MASTER II Box (FD) 1.9 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 3.0 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 2.5 dCi, RENAULT MASTER II Box (FD) 2.5 dCi … View more

The steps may slightly vary depending on the car design.

How to change the rear brake discs and pads on the RENAULT MASTER 2 Van [AUTODOC TUTORIAL]

Alternative products

Brake disc

Replacement: brake discs – Renault Master 2 van. Tools you might need:

                      Wire brush
                    
                      Nylon brush
                    
                      WD-40 spray
                    
                      All-purpose cleaning spray
                    
                      Brake cleaner
                    
                      Anti-squeal paste
                    
                      Ceramic grease
                    
                      Torque wrench
                    
                      19 mm combination spanner
                    
                      13 mm socket
                    
                      18 mm socket
                    
                      T40 Torx bit
                    
                      24 mm wheel impact socket
                    
                      Ratchet wrench or power tool for removal/installation of threaded fasteners
                    
                      Ratchet screwdriver
                    
                      Tommy bar
                    
                      Mounting lever
                    
                      Brake caliper wind back tool
                    
                      Car lift or jack with jack stands, and wheel chocks

Buy tools

Replacement: brake discs – Renault Master 2 van. AUTODOC recommends:

Replace the brake discs and pads in axle sets, regardless of their condition. This will ensure even braking.
The procedure for replacing the brake discs and pads is identical for both sides of the same axle.
All the work should be carried out with the engine switched off.

Replacement: brake discs – Renault Master 2 van. Use the following procedure:

Step 1

Open the bonnet.
Step 2

Loosen the brake fluid reservoir cap.
Step 3

If you are going to use a jack, secure the wheels with chocks.
Step 4

Loosen the wheel fasteners. Use a 24 mm wheel impact socket. Use a tommy bar.
Step 5

Raise the vehicle.

Replacement: brake discs – Renault Master 2 van. Tip:
If you are using a jack, make sure the car is parked on a hard, flat surface.Make sure to additionally secure the car with jack stands.
Step 6

Unscrew the wheel fasteners.

Caution!
To avoid injury, hold up the wheel when unscrewing the fasteners.
Step 7

Remove the wheel.
Step 8

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 9

Unscrew the brake caliper fasteners. Use a 19 mm combination spanner. Use a 13 mm socket. Use a ratchet wrench.
Step 10

Remove the fastening bolts.
Step 11

Remove the brake caliper. Use a mounting lever.

Replacement: brake discs – Renault Master 2 van. AUTODOC experts recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting it from the brake hose to avoid opening the brake line.Make sure that the brake caliper is not hanging from the brake hose.Do not press the brake pedal after the caliper has been removed. This may cause the piston to fall out of the caliper bore resulting in the brake fluid leakage and air entering the system.
Step 12

Remove the brake pads. Use a mounting lever.
Step 13

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 14

Unscrew the brake caliper bracket fasteners. Use an 18 mm socket. Use a ratchet wrench.
Step 15

Remove the fastening bolts.
Step 16

Remove the brake caliper bracket.
Step 17

Clean the brake disc screw. Use a wire brush. Use WD-40 spray.
Step 18

Unscrew the brake disc screw. Use a T40 Torx bit. Use a ratchet wrench.
Step 19

Remove the screw.
Step 20

Remove the brake disc.
Step 21

Clean the wheel hub surface that is in contact with the brake disc. Use a wire brush. Use an all-purpose cleaning spray.
Step 22

Treat the wheel hub surface that is in contact with the brake disc. Use ceramic grease.
Step 23

Install a new brake disc.
Step 24

Install the brake disc screw.
Step 25

Tighten the brake disc screw. Use a T40 Torx bit. Use a torque wrench. Tightening torque: 14 N·m.
Step 26

Clean the brake caliper bracket and check its condition. Use a wire brush. Use a brake cleaner.

Important!
Check the brake caliper guide pins and boots. Clean them. Replace them if necessary.
Step 27

Install the brake caliper bracket.
Step 28

Install the fastening bolts.
Step 29

Tighten the fasteners of the brake caliper bracket. Use an 18 mm socket. Use a torque wrench. Tightening torque: 110 N·m.
Step 30

Clean the brake caliper piston. Use a nylon brush. Use a brake cleaner.
Step 31

Retract the brake caliper piston. Use a brake caliper wind back tool.
Step 32

Treat the brake pads in the areas where they contact the brake caliper bracket. Use anti-squeal paste.
Step 33

Install the brake pads.
Step 34

Install the brake caliper.
Step 35

Install the fastening bolts.
Step 36

Tighten the brake caliper fasteners. Use a 19 mm combination spanner. Use a 13 mm socket. Use a torque wrench. Tightening torque: 30 N·m.
Step 37

Clean the wheel rim mounting seat. Use a wire brush. Use an all-purpose cleaning spray.

Step 38

Treat the brake disc surface that contacts the wheel rim. Use ceramic grease.
Step 39

Install the wheel.

Replacement: brake discs – Renault Master 2 van. Professionals recommend:
To avoid injury, hold up the wheel when screwing in the fasteners.
Step 40

Screw in the wheel fasteners. Use a 24 mm wheel impact socket. Use a ratchet wrench.
Step 41

Lower the car and tighten the wheel fasteners in a criss-cross pattern. Use a 24 mm wheel impact socket. Use a torque wrench. Tightening torque: 172 N·m.
Step 42

Remove the jack, jack stands, and wheel chocks.
Step 43

Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 44

Check the brake fluid level in the reservoir and top up if necessary.
Step 45

Tighten the brake fluid reservoir cap.
Step 46

Close the bonnet.

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