Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
PEUGEOT Partner Origin Van (G_) 1.6 HDi 90, PEUGEOT Partner Origin Van (G_) Electric, PEUGEOT Partner Origin Van (G_) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Partner Origin Van (G_) and other PEUGEOT models

Brake disc

        Brake disc for Partner Origin Van (G_) Diesel (90 hp)
      
        Brake disc for Partner Origin Van (G_) Electric (57 hp)
      
        Brake disc for Partner Origin Van (G_) Petrol (110 hp)

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). List of the tools you'll need:

                        Wire brush
                      
                        Nylon cleaning brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Brake caliper guide pins grease
                      
                        Copper grease 
                      
                        Torque wrench
                      
                        Combination spanner #13
                      
                        Drive socket # 13
                      
                        Torx bit T30
                      
                        Torx bit T55
                      
                        Wheel impact socket #17
                      
                        Brake caliper wind back tool
                      
                        Ratchet wrench
                      
                        Tap wrench
                      
                        Impact screwdriver
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). AUTODOC experts recommend:

Replace the brake disks on the car PEUGEOT Partner Origin Kastenwagen (G_) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
All work should be done with the engine stopped.

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). Use the following procedure:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. PEUGEOT Partner Origin Kastenwagen (G_)
Step 6

Remove the wheel.
Step 7

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 8

Unscrew the brake caliper fastening. Use a combination spanner #13.
Step 9

Spread the brake pads. Use a crowbar.
Step 10

Remove the brake caliper.

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). Tip from AUTODOC experts:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 11

Remove the brake pads. Use a crowbar.
Step 12

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 13

Unscrew the caliper bracket fastening. Use Torx T55. Use a tap wrench. Use a ratchet wrench.
Step 14

Remove the caliper bracket.
Step 15

Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
Step 16

Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
Step 17

Remove the brake disc.
Step 18

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 19

Install the brake disc.
Step 20

Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
Step 21

Clean the brake disk surface. Use a brake cleaner.

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). Tip:
After applying the spray, wait a few minutes.
Step 22

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 23

Treat the brake caliper guide pins. Use the brake caliper guide pin grease.
Step 24

Install the brake caliper bracket.
Step 25

Tighten the brake caliper bracket. Use Torx T55. Use a torque wrench. Tighten it to 105 Nm torque.
Step 26

Install the brake pads.
Step 27

Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 28

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 29

Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 30

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 31

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 32

Install the wheel.

AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. PEUGEOT Partner Origin Kastenwagen (G_)
Step 33

Screw in the wheel bolts. Use wheel impact socket #17.
Step 34

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 100 Nm torque.
Step 35

Remove the jacks and chocks.

Replacement: brake discs – PEUGEOT Partner Origin Kastenwagen (G_). Professionals recommend:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 36

Tighten the brake fluid reservoir cap. Close the hood.

AUTODOC recommends:
Without starting the engine, press the brake pedal several times until you feel significant resistance.

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