How to carry out replacement: Brake Discs 1.9 D Peugeot Partner Van
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Change Peugeot Partner Van 2.0 HDi Brake Discs yourself – manuals and video tutorials

How to change front brake discs on PEUGEOT Partner I Van – replacement guide

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When to replace the Brake Discs on your PEUGEOT PARTNER
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
PEUGEOT PARTNER Box (5) 1.8 D, PEUGEOT PARTNER Box (5) 1.9 D, PEUGEOT PARTNER Box (5) 2.0 HDi, PEUGEOT PARTNER Box (5) 1.4 BiFuel, PEUGEOT PARTNER Box (5) 1.9 D 4x4, PEUGEOT PARTNER Box (5) 2.0 HDi 4x4, PEUGEOT PARTNER Box (5) 1.9 D, PEUGEOT PARTNER Box (5) 1.6 HDi, PEUGEOT PARTNER Box (5) 1.6 HDi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for PARTNER Box (5) and other PEUGEOT models
Alternative products
How to change Brake disc on Peugeot Partner Van 1.9 D – step-by-step instructions for straightforward car repair Brake disc
Tools
Replacement: brake discs – PEUGEOT PARTNER Box (5). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Brake caliper guide pins grease
Copper grease
Torque wrench
Combination spanner #13
Drive socket # 13
Torx bit T30
Torx bit T55
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Tap wrench
Impact screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – PEUGEOT PARTNER Box (5). AUTODOC experts recommend:
  • Replace the brake disks on the car PEUGEOT PARTNER Box (5) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – PEUGEOT PARTNER Box (5). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
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    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. PEUGEOT PARTNER Box (5)
  3. Step 6
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    Remove the wheel.
  4. Step 7
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    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  5. Step 8
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    Unscrew the brake caliper fastening. Use a combination spanner #13.
  6. Step 9
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    Spread the brake pads. Use a crowbar.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Peugeot Partner Van 1.6 2002 - download illustrated guide
    Remove the brake caliper.
    Replacement: brake discs – PEUGEOT PARTNER Box (5). Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 11
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    Remove the brake pads. Use a crowbar.
  9. Step 12
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    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 13
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    Unscrew the caliper bracket fastening. Use Torx T55. Use a tap wrench. Use a ratchet wrench.
  11. Step 14
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    Remove the caliper bracket.
  12. Step 15
    PARTNER Box (5) 1.8 D 2007 Brake Discs DIY replacement workshop manual
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 16
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    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  14. Step 17
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    Remove the brake disc.
  15. Step 18
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    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  16. Step 19
    How to change Brake Discs on Peugeot Partner Van 1996 - free PDF and video manuals
    Install the brake disc.
  17. Step 20
    How to replace PEUGEOT PARTNER Box (5) 1.9 D 1997 Brake Discs - step-by-step manuals and video guides
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
  18. Step 21
    Peugeot Partner Van 2.0 HDi 1998 Brake Discs replacement: free workshop manuals
    Clean the brake disk surface. Use a brake cleaner.
    Replacement: brake discs – PEUGEOT PARTNER Box (5). Tip:
    After applying the spray, wait a few minutes.
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