When to replace the Brake Discs on your PEUGEOT 208
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
PEUGEOT 208 Van (CR_) 1.4 HDi 68 (CR8HR0), PEUGEOT 208 Van (CR_) 1.6 HDi 92, PEUGEOT 208 Van (CR_) 1.6 BlueHDi 75 View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for 208 Van (CR_) and other PEUGEOT models
Tools
Replacement: brake discs – PEUGEOT 208 Box. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
Drive socket # 13
Torx bit T30
Torx bit T55
Wheel impact socket #17
Brake caliper wind back tool
Torque wrench
Tap wrench
Impact screwdriver
Rubber mallet
Crow bar
Wheel chock
Replacement: brake discs – PEUGEOT 208 Box. Tip from AUTODOC experts:
  • Replace the brake disks on the car PEUGEOT 208 Box in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – PEUGEOT 208 Box. Use the following procedure:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Brake Discs on Peugeot 208 Van 2012 - free PDF and video manuals
    Unscrew the brake fluid reservoir cap.
  2. Step 4
    How to replace PEUGEOT 208 Van (CR_) 1.6 BlueHDi 75 2013 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 5
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 6
    Raise the front of the car and secure on supports.
    Step 7
    Changing Brake Discs on PEUGEOT 208 Van (CR_) 1.2 VTI 82 / PureTech 82 (CRHMZ6, CRHMRP) 2015 by yourself
    Unscrew the wheel bolts.
    Replacement: brake discs – PEUGEOT 208 Box. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 8
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    Remove the wheel.
  6. Step 9
    How to replace Brake Discs on PEUGEOT 208 Van (CR_) 2017: download PDF manuals and video instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Peugeot 208 Van 1.6 Blue HDi 100 2018 - download illustrated guide
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  8. Step 11
    Need to know how to renew Brake Discs on PEUGEOT 208 2019? This free workshop manual will help you to do it yourself
    Spread the brake pads. Use a crowbar.
  9. Step 12
    Changing of Brake Discs on Peugeot 208 Van 2020 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – PEUGEOT 208 Box. AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  10. Step 13
    PEUGEOT 208 1.6 HDi 92 Brake Discs replacement: online guides and video tutorials
    Remove the brake pads. Use a crowbar.
  11. Step 14
    Replacing Brake Discs on Peugeot 208 Van 2022 1.6 BlueHDi 75 by yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 15
    208 Van (CR_) 1.5 BlueHDi 100 2023 Brake Discs DIY replacement workshop manual
    Unscrew the caliper bracket fastening. Use Torx T55. Use a tap wrench.
  13. Step 16
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    Remove the caliper bracket.
  14. Step 17
    Step-by-step recommendations for DIY replacement Peugeot 208 Van 2012 1.5 BlueHDi 100 Brake Discs
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  15. Step 18
    DIY replacement of Brake Discs on PEUGEOT 208 Van (CR_) 1.4 HDi 68 (CR8HR0) 2013 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
  16. Step 19
    How to change Brake Discs on Peugeot 208 Van 2012 - free PDF and video manuals
    Remove the brake disc. Use a rubber mallet.
  17. Step 20
    How to replace PEUGEOT 208 Van (CR_) 1.6 BlueHDi 75 2013 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 21
    Peugeot 208 Van 1.6 HDi 92 2014 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 22
    Changing Brake Discs on PEUGEOT 208 Van (CR_) 1.2 VTI 82 / PureTech 82 (CRHMZ6, CRHMRP) 2015 by yourself
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 9 Nm torque.
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DIY PEUGEOT 208 Van (CR_) Brake Discs replacement - online guide
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