How to carry out replacement: Brake Discs 1.6 16V Ford Focus mk1 Saloon
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Change Ford Focus mk1 Saloon 1.8 Turbo DI / TDDi Brake Discs yourself – manuals and video tutorials

How to change front brake discs on FORD FOCUS Saloon (DFW) – replacement guide

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When to replace the Brake Discs on your FORD FOCUS
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FORD FOCUS Saloon (DFW) 1.6 8V, FORD FOCUS Saloon (DFW) 1.8 Turbo DI / TDDi, FORD FOCUS Saloon (DFW) 1.8 TDCi, FORD FOCUS Saloon (DFW) 1.8 TDCi, FORD FOCUS Saloon (DFW) 1.8 Turbo DI / TDDi, FORD FOCUS Saloon (DFW) 2.0 16V, FORD FOCUS Saloon (DFW) 1.8 16V, FORD FOCUS Saloon (DFW) 1.6 16V, FORD FOCUS Saloon (DFW) 1.4 16V … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for FOCUS Saloon (DFW) and other FORD models
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Tools
Replacement: brake discs – FORD FOCUS Saloon (DFW). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7
Wheel impact socket #19
Brake caliper wind back tool
Ratchet wrench
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – FORD FOCUS Saloon (DFW). AUTODOC recommends:
  • Replace the brake disks on the car FORD FOCUS Saloon (DFW) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – FORD FOCUS Saloon (DFW). Recommended sequence of steps:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on Ford Focus mk1 Saloon 1999 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace FORD FOCUS Saloon (DFW) 1.6 16V 2000 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. FORD FOCUS Saloon (DFW)
  3. Step 6
    Ford Focus mk1 Saloon 1.8 Turbo DI / TDDi 2001 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Discs on FORD FOCUS Saloon (DFW) 1.8 TDCi 2002 by yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  5. Step 8
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    Clean the brake caliper fasteners. Use a nylon cleaning brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FORD FOCUS Saloon (DFW). After applying the spray, wait a few minutes.
  6. Step 9
    How to replace Brake Discs on FORD FOCUS Saloon (DFW) 2004: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Ford Focus mk1 Saloon 2.0 2005 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 11
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    Pull aside the brake caliper retaining spring. Use a crowbar.
  9. Step 12
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    Remove the brake caliper.
    Replacement: brake discs – FORD FOCUS Saloon (DFW). Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 13
    FORD FOCUS 1.8 Turbo DI / TDDi Brake Discs replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 14
    Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
    Step 15
    Replacing Brake Discs on Ford Focus mk1 Saloon 2000 1.6 16V by yourself
    Remove the brake disc.
  12. Step 16
    FOCUS Saloon (DFW) 2.0 16V 2001 Brake Discs DIY replacement workshop manual
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  13. Step 17
    How to change Brake Discs on FORD FOCUS Saloon (DFW) 2002 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FORD FOCUS Saloon (DFW). After applying the spray, wait a few minutes.
  14. Step 18
    Step-by-step recommendations for DIY replacement Ford Focus mk1 Saloon 2003 2.0 16V Brake Discs
    Remove anti-corrosion grease from the new brake disk. Use all-purpose cleaning spray.
  15. Step 19
    DIY replacement of Brake Discs on FORD FOCUS Saloon (DFW) 1.8 16V 2004 is not an issue anymore with our step-by-step tutorial
    Install the brake disc.
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