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How to change front brake caliper on VW Touran 1T3 – replacement guide
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Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW TOURAN (1T3) 1.2 TSI, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 1.6 TDI, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 1.4 TSI, VW TOURAN (1T3) 1.4 TSI EcoFuel, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 1.4 TSI … View more
The steps may slightly vary depending on the car design.
VW TOURAN (1T3) 1.2 TSI, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 1.6 TDI, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 1.4 TSI, VW TOURAN (1T3) 1.4 TSI EcoFuel, VW TOURAN (1T3) 2.0 TDI, VW TOURAN (1T3) 1.4 TSI … View more
The steps may slightly vary depending on the car design.
How to change front brake caliper on VW TOURAN 1t3 [TUTORIAL AUTODOC]
All the parts you need to replace – Brake Calipers for TOURAN (1T3) and other VW models
Brake caliper
Alternative products
Brake caliper
Torque wrench
Wire brush
HEX bit No.H7
Drive socket # 11
Ratchet wrench
Brake cleaner
Copper grease
Flat screwdriver
Fluid container
Anti-squeal paste
Wheel impact socket #17
Wheel chock
Brake hose clip
Crow bar
Replacement: brake caliper – VW Touran 1T3. Tip from AUTODOC:
- The replacement procedure is identical for the left and right brake calipers on the same axle.
- All work should be done with the engine stopped.
Replacement: brake caliper – VW Touran 1T3. Recommended sequence of steps:
- Step 1
Open the bonnet. - Step 2
Unscrew the brake fluid reservoir cap. - Step 3
Secure the wheels with chocks. - Step 4
Loosen the wheel mounting bolts. Use wheel impact socket #17. - Step 5
Raise the front of the car and secure on supports. - Step 6
Unscrew the wheel bolts.AUTODOC recommends:Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Touran 1T3 - Step 7
Remove the wheel. - Step 8Disconnect the ABS sensor electric socket. Disconnect the brake pad wear sensor plug. Remove the ABS sensor connector. Remove the connector of the brake pad wear sensor.Please note!Some cars are not equipped with the brake pad wear sensor.Step 9
Put a container for gathering brake fluid beneath. - Step 10
Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.Replacement: brake caliper – VW Touran 1T3. AUTODOC recommends:After applying the spray, wait a few minutes. - Step 11.1
Clamp the brake hose off using a brake hose clamp.Step 11.2
Unscrew the brake hose from the brake caliper. Use a drive socket #11. Use a ratchet wrench. Move the brake hose aside. Tie the brake hose to the car body with a hook or a piece of wire. - Step 12
Remove the dust boot caps of the brake caliper guide pins. - Step 13
Spread the brake pads. Use a crowbar. - Step 14
Using a simple screwdriver, remove the brake caliper spring clip. - Step 15
Unscrew the brake caliper fastening. Use HEX No.H7. - Step 16
Remove the brake caliper.Replacement: brake caliper – VW Touran 1T3. Professionals recommend:When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. If going to use the old brake pads, clean them.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary. - Step 17
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Treat the brake caliper bracket. Use a brake cleaner.AUTODOC recommends:Replacement: brake caliper – VW Touran 1T3. After applying the spray, wait a few minutes. - Step 18Remove the guide pins from the brake caliper.Step 19Clean old grease and rust stains, if there are any, from the caliper guide pins and guide pin boots. Use a brake cleaner.Replacement: brake caliper – VW Touran 1T3. Tip:After applying the spray, wait a few minutes.Step 20Lubricate guide pins with special brake grease.Replacement: brake caliper – VW Touran 1T3. AUTODOC experts recommend:If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.Step 21
Treat the contact surfaces between the brake pads and the brake caliper bracket. Use anti-squeal paste.
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