How to change front brake caliper on OPEL Meriva B (S10) – replacement guide
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Recommended replacement interval for the part category Brake caliper : 100000km
Important!
This replacement procedure can be used for:
OPEL Meriva B (S10) 1.4 LPG (75),
OPEL Meriva B (S10) 1.4 (75),
OPEL Meriva B (S10) 1.4 (75),
OPEL Meriva B (S10) 1.4 (75),
OPEL Meriva B (S10) 1.7 CDTI (75),
OPEL Meriva B (S10) 1.3 CDTI (75),
OPEL Meriva B (S10) 1.3 CDTI (75),
OPEL Meriva B (S10) 1.7 CDTI (75),
OPEL Meriva B (S10) 1.7 CDTI (75),
OPEL Meriva B (S10) 1.6 CDTI (75),
OPEL Meriva B (S10) 1.6 CDTi (75),
OPEL Meriva B (S10) 1.6 CDTI (75)
…
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The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Brake Calipers for Meriva B (S10) and other OPEL models
Replacement: brake caliper – OPEL MERIVA B. Tip from AUTODOC experts:
The replacement procedure is identical for the left and right brake calipers on the same axle.
All work should be done with the engine stopped.
Replacement: brake caliper – OPEL MERIVA B. Recommended sequence of steps:
Step 1
Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2
Secure the wheels with chocks.
Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4
Raise the front of the car and secure on supports.
Step 5
Unscrew the wheel bolts.
AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. OPEL MERIVA B
Step 6
Remove the wheel.
Step 7
Put a container for gathering brake fluid beneath.
Step 8
Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.
Replacement: brake caliper – OPEL MERIVA B. AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 9
Clamp the brake hose off using a brake hose clamp.
Step 10
Unscrew the brake hose from the brake caliper. Use a drive socket #11. Use a ratchet wrench.
Step 11
Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 12
Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 13
Spread the brake pads. Use a crowbar.
Step 14
Pull aside the brake caliper retaining spring. Use a crowbar.
Step 15
Unscrew the brake hose from the brake caliper. Use a drive socket #11.
Step 16
Disconnect the brake hose.
Step 17
Remove the brake caliper.
Replacement: brake caliper – OPEL MERIVA B. AUTODOC experts recommend:
When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.
Step 18
Remove the brake pads.
Step 19
Treat the brake hose. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake caliper – OPEL MERIVA B. After applying the spray, wait a few minutes.
Step 20
Install the brake pads.
Replacement: brake caliper – OPEL MERIVA B. Professionals recommend:
If going to use the old brake pads, clean them.
Step 21
Install the brake caliper and fix it. Use HEX No.H7. Use a ratchet wrench.
Step 22
Install and fix the brake hose into a new caliper. Use a drive socket #11. Use a ratchet wrench.
Step 23
Snap the brake caliper retaining spring back into place. Use a crowbar.
Step 24
Tighten the brake hose fastener. Use a combination spanner #11. Use a torque wrench. Tighten it to 40 Nm torque.
Step 25
Treat the brake hose. Use a brake cleaner.
Replacement: brake caliper – OPEL MERIVA B. Tip from AUTODOC:
After applying the spray, wait a few minutes.
Step 26
Remove the brake hose clamp.
Step 27
Tighten the brake caliper fasteners. Use HEX No.H7. Use a torque wrench. Tighten it to 28 Nm torque.
Step 28
Install the dust boot caps of the brake caliper guide pins.
Step 29
Undo the brake bleeder screw. Use a combination spanner #8.
Step 30
Connect the brake bleeder kit to the brake bleeder screw.
Step 31
Bleed the brake caliper system. Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 32
Tighten the brake bleeder screw. Use a combination spanner #8.
Step 33
Disconnect the brake bleeder kit.
Step 34
Tighten the brake caliper bleed screw. Use a drive socket #8. Use a torque wrench. Tighten it to 11 Nm torque.
Step 35
Clean dirt from the brake hose bolt. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake caliper – OPEL MERIVA B. After applying the spray, wait a few minutes.
Step 36
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 37
Clean the brake disk surface. Use a brake cleaner.
Replacement: brake caliper – OPEL MERIVA B. Tip:
After applying the spray, wait a few minutes.
Step 38
Install the wheel.
Replacement: brake caliper – OPEL MERIVA B. AUTODOC recommends:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 39
Screw in the wheel bolts. Use wheel impact socket #17.
Step 40
Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 110 Nm torque.
Step 41
Remove the jacks and chocks.
AUTODOC recommends:
Important! Replacement: brake caliper – OPEL MERIVA B. Check the brake fluid level in the reservoir and top up if necessary.
Step 42
Tighten the brake fluid reservoir cap. Close the hood.
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